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High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18 Forming Stations

Categories Roofing Roll Forming Machine
Brand Name: METALIGN
Model Number: IBR
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Material thickness: 0.3-0.8mm
Forming speed: 15-20m/min
Main motor power: 5.5Kw
Forming stations: 18
Shaft diameter: 70mm
Roller material: High grade #45 steel, surface with hard chrome
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High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18 Forming Stations

High-speed Automatic Metal Single Double Layer Corrugated Sheet Rolling Ibr Roof Sheet Tile Making Roll Forming Machine

The double deck roof panel roll forming machine is engineered to manufacture two distinct roofing profiles on a single integrated line, making it an ideal choice for manufacturers seeking flexibility without expanding plant space. The upper forming section is configured for IBR panels, while the lower section produces traditional corrugated sheets. By combining two forming systems into one structure, the machine enables fast profile changeover and eliminates the need for separate production lines.

In most configurations, the system shares a common decoiler, feeding unit, and centralized control platform, which helps maintain steady material flow and coordinated operation across both layers. Its compact layout and efficient drive arrangement allow manufacturers to optimize workshop utilization while still achieving reliable forming precision and stable running speeds.

This type of equipment is commonly applied in projects such as industrial buildings, storage facilities, farming structures, and temporary roofing solutions. It processes materials like galvanized steel coils and pre-painted sheets, delivering uniform panel geometry, smooth surface quality, and dependable performance for long-term, high-volume production.

Guide station of roll forming machine
Guide Station
Forming station of roll forming machine
Forming Station
Cutting station of roll forming machine
Cutting Station
IBR Roof Panel Profile
IBR roofing sheets are manufactured from galvanized steel coils with material thickness ranging from 0.3 to 0.8 mm. The profile features five prominent ribs separated by strengthening channels that enhance structural rigidity, durability, and rainwater drainage efficiency.
These performance advantages make IBR roof panels suitable for residential buildings, industrial facilities, and commercial roofing applications.
MaterialGalvanized Steel / PPGI / Aluminum
Thickness0.3-0.8mm
Yield Strength200 - 350 Mpa
Tensile Stress200 - 350 Mpa
Detailed view of IBR roof panel profile
IBR Roof Panel Detail
IBR roof panel application in construction
IBR Roof Panel Application
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table
Process: The production line unwinds steel coils, aligns the strip, and feeds it into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Key Features
  • Chain-driven roll former with protective cover ensures safe and stable operation
  • Rib-reinforced IBR profile offers superior strength and weather resistance
  • Hydraulic cutting system guarantees precise panel length and clean edges
  • Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Specifications
Decoiler Unit
StructureDouble-support
Working FormManual, motorized, or hydraulic
Loading Capacity5T/7T/10T, customizable
Coil Width1250mm, customizable
Inner DiameterΦ450 - Φ550 mm
Outer Diameter1500 mm
ModelDC-MU1
Decoiler structure diagram
Decoiler Structure
Optional Decoiler Upgrades
Motorized decoiler upgrade option
Motorized Decoiler
Stand structure decoiler upgrade option
Stand Structure Decoiler
Hydraulic decoiler with loading car upgrade option
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
Guiding RollerAdjusts the coil feeding width
Pre-cut Broaching ShearCuts the steel coil before roll forming
Digital DisplayShows feeding width directly
Guiding device with pre-cut broaching shear
Guiding Device
Roll Forming Machine
Working SpeedAround 20 m/min
StructureWall panel type. Optional: Cast-iron stands or guide pillar
Driving SystemChain system. Optional: Gearbox
Number of Forming Stations18 stands
Shaft Diameter70mm solid shaft
Motor Power5.5 Kw
Roller Material45# steel polished and chromed HRC58-62°
Shaft MaterialHigh grade 45# steel polished (CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.25-0.8mm
Roll forming machine overview
Roll Forming Machine
Roll forming machine detailed view
Roll Forming Machine Detail
Optional Cover Upgrades
Mounted cover design option
Mounted On The Inside: No Cover Required
Solid chain cover upgrade option
Solid Cover For Chain
Mesh safety cover upgrade option
Mesh Safety Cover
Cutting System
Common Power TypeHydraulic. Optional: motor type.
Hydraulic Power4-5.5Kw, customizable
Blade MaterialCr12 Mov
HardnessWith quenched treatment HRC 58 - 62°
Hydraulic cutter system
Hydraulic Cutter
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out table product collection solution
Run-out Table
Auto stacker product collection solution
Auto Stacker
PLC Control Cabinet
PLC BrandDelta, customizable
Encoder BrandOmron, customizable
Touch ScreenMCGS, customizable
Power Supply380v, 50HZ, 3Phase (Customer dependent)
LanguageChinese + English, Spanish, French, Russian, etc
Operation TypeManual / auto two-type switch
Hanging-arm control box option
Hanging-Arm Control Box
Standing control box option
Standing Control Box
Hydraulic Power Unit (HPU)
Motor Power5.5Kw
Oil RequiredN32 or N46 hydraulic oil
DesignFan cooling system
Optional InstallationCan be installed on or inside the roll former to save space
Hydraulic power unit system
Hydraulic Power Unit
System Analysis
  • Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
  • Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
  • Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
  • Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
  • Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
Production Line Components
ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set
Customization Options
For IBR roof panel production, the roll forming machine can be customized in terms of the number of forming stations, rib profile accuracy, drive system selection (chain-driven or gearbox-driven), hydraulic cutting die specifications, and PLC-based control configuration. In addition, the machine can be designed to accommodate different coil widths and material thickness ranges, ensuring full compliance with local roofing standards and project requirements.
IBR roof sheet roll forming machine complete overview
IBR Roof Sheet Roll Forming Machine Overview
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