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ST502 Insertion Ultrasonic Flowmeter designed for high precision transit time flow measurement in diverse pipe sizes and industrial environments

Categories Insertion Ultrasonic Flowmeter
Brand Name: Flo-Instru
Model Number: ST502
Certification: CE; ISO9001
Place of Origin: Shenzhen
MOQ: 1
Payment Terms: T/T
Delivery Time: 3-5 working days
Packaging Details: Conventional Packaging
Pipe Size: DN25-DN5000
Liquid: Water, Sea water, Oil, Alcohol...
Pipe Material: PVC, Carbon Steel, Stainless Steel...
Velocity Range: 0.03 ~±40ft/s (0.01~±12m/s)
Repeatability: 0.15%
Power Supply: 24V DC
Transducers: Operating temperature: -40℉ ~ +176℉ (-40℃~+80℃)
Display: 20*2, alphanumeric, backlit LCD
Output: 4-20mA, OCT pulse output, relay output, RS-232 / RS-485, RTD temp. input
Transmitter Enclosure: IP65, die-cast aluminum machined enclosure, CNC machined
Linearity: 1.0%
Communication: RS485
Keypad: 16 light tactile keys
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ST502 Insertion Ultrasonic Flowmeter designed for high precision transit time flow measurement in diverse pipe sizes and industrial environments

ST502 Insertion Type Ultrasonic Flowmeter

Ultrasonic flow meters that use transit-time methods to measure flow.


Introduction

The ST502 Insertion-Type Ultrasonic Flow Meter utilizes advanced digital signal processing technology to achieve ±0.5% high-accuracy flow measurement across a wide range of pipe sizes and clean liquid applications. Designed with a robust industrial-grade insertion probe, the ST502 provides strong ultrasonic coupling directly within the flow stream, ensuring excellent signal strength, long-term stability, and dependable performance.

A clear, intuitive user interface and menu system allow for easy configuration and operation. Unlike clamp-on models, the insertion design positions the ultrasonic transducers directly inside the pipe, enabling stronger signal penetration and enhanced stability—particularly beneficial for large-diameter pipelines, complex process conditions, or applications requiring highly reliable and repeatable measurements.

Engineered for versatility, the ST502 is ideal for water distribution systems, cooling loops, industrial process liquids, energy monitoring, and HVAC applications. Its combination of high accuracy, stable performance, and durable construction makes it a dependable solution for long-term flow monitoring and critical measurement tasks.


Benefits

      • Measures the actual flow and total consumption of various liquids
      • CNC machined process, magnetic open cover technology without any screws.
      • Adaptive signal processing algorithms optimize performance, ensuring accurate measurements even in challenging flow conditions
      • Clear display interface and LCD display with alarm function, easy to operate and debug
      • Utilize transit-time ultrasonic technology so as to realize bidirectional flow measurement by precisely measuring the time it takes for ultrasonic signals to transmit upstream and downstream
      • Built-in 2G SD card and leverage storage capabilities to analyze historical flow data to make system optimization.
      • Built-in keypad and simple menu system for fast and easy option of pipe diameter, pipe material, liquid type, and measurement units.

      ST502 is a brand-new high-end product that is made of aluminum alloy material and realizes CNC processing method. It adopts the industry-leading full-sealed iron-absorbing side-opening technology without any screw locking, and the tedious steps of screwing are reduced. Such a convenient design truly realizes "one-second opening".





Principle

  • Introduction to TVT

The Transit-Time (TVT) Ultrasonic Flow Meter is a highly reliable flow measurement technology widely used for clean liguids. Unlike clamp-on designs, the insertion-type meter places the ultrasonic transducers directly into the pipe wall so they make contact with the fluid. This ensures strong ultrasonic transmission, excellent signal quality, and stable long-term performance, especially on large or thick-walled pipes.


In an insertion-type TVT flow meter, two ultrasonic transducers are inserted into the pipe wall. One transducer transmits a pulse downstream (T_down) with the direction of the fluid, while the other transmits upstream (T_up) against the flow. Because the flowing liquid accelerates the downstream signal and slows the upstream signal, the time difference (Δt=T_up - T_down) is proportional to the flow velocity.




Specifications

Performance specifications
Velocity range0.03 ~ ±40ft/s (0.01 ~ ±12m/s)
Accuracy±0.5%
Pipe size1’’~200’’ (25mm~5000mm)
Repeatability0.15% of measured value
Linerarity±1.0%
FluidWater, Sea water, Oil, Alcohol...
Pipe materialPVC, stainless steel, carbon steel, copper...
Function specifications
Communication & OutputsCommunication: ModBus RS485
Analog output: 4~20mA, max load 750Ω.
Pulse output: 0~9999Hz, OCT, (min. and max. frequency is adjustable)
Relay output: max 1Hz(1A@125V AC or 2A@30V DC)
Flow UnitCubic Meters(m³), Liters(l), USA Gallons(gal). The factory default unit is m3/h.
Time Unit/Day/Hour, /Min, /Sec.
SD CardMax record: 2GB, working more than 1000 days

Storage time interval: 1~86400s
Power supply24V DC/1A@ max
Keypad16 touch keys
Display20×2 lattice alphanumeric, back lit LCD.
TemperatureTransmitter: -40℉~140℉ (-40℃~60℃)
Transducer: -40℉~176℉ (-40℃~80℃)
HumidityUp to 99% RH, non-condensing
Physical specifications
TransmitterDie-cast aluminum, IP65, CNC machined
TransducerEncapsulated design, protection grade IP68
Transducer cableStandard cable length: 33ft (10m).
WeightTransmitter: 1kg




Product Dimension


Transmitter
Transducer



Product Display





Communication and Output Functions


The ST502 Fixed Ultrasonic Flow Meter is equipped with multiple communication and output options to ensure seamless integration into various industrial control systems. These outputs enable real-time data acquisition, remote monitoring, and control of flow-related processes.



Summary of Output Capabilities

Output TypeFunctionApplication Examples
RS485(Modbus)Digital communicationRemote monitoring, SCADA, system integration
4-20mA

Analog input

Analog output

PLC input, process feedback, DCS systems
OCT PulseFlow totalization outputBatch controllers, energy meters, flow loggers
RelayAlarm/control outputTrigger alarmscontrol valves/pumps, flow safety protection



Wiring Diagram & Installation Methods



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