Product Details
Company Profile

Blade Wood Band Saw Flash Butt Welding Machine

Blade Wood Band Saw Flash Butt Welding Machine

Product Introduction:

The Pneumatic Resistance Butt Welding Machine is based on automation as its core concept, and all welding actions except for manual loading and unloading are automatically completed by the system. The host rack adopts a rigid structure to ensure the stability of the equipment during the welding process; The pneumatic transmission mechanism operates smoothly, and the secondary circuit works in conjunction with the welding transformer to provide stable welding energy. The welding controller precisely manages the entire flash welding process to ensure joint quality. The transparent protective cover not only meets the safety protection requirements, but also does not affect the operating line of sight. The equipment can flexibly meet the docking requirements of different sizes of saw blades and has good process adaptability.

Features:

1. Welding ability of slaughter saw blades, meeting the requirements of the food processing industry: The equipment can stably weld slaughter saw blades with specifications of 16mm × 4 teeth/inch × 0.5mm, with smooth and burr free joints, meeting the high requirements of the slaughter industry for blade sharpness and hygiene, suitable for processing scenarios such as meat segmentation and skinning.

2. Welding ability of woodworking saw blades, suitable for high-strength requirements in wood processing: Supports welding of woodworking saw blades with specifications of 35mm × 22mm × 1.1mm, with high joint strength and good toughness, able to withstand impact and friction during wood processing, suitable for the manufacturing and maintenance of various woodworking saw blades such as band saws and circular saws.

3. Welding ability of metal cutting saw blades, meeting the requirements of the metal processing industry: compatible with metal cutting saw blades with specifications of 27mm × 5/8 teeth/inch × 0.9mm, stable welding quality, no obvious heat affected zone at the joint, and able to meet the strict requirements for the bonding strength between the saw blade tip and the substrate for cutting metal pipes and profiles.

4. Comprehensive coverage of wide range and flexible cross industry application: The equipment supports a wide range of saw blade widths of 6-80mm and thicknesses of 0.45-1.6mm. Whether it is narrow precision saw blades or wide heavy-duty saw blades, they can be welded on the same equipment, greatly enhancing the equipment's cross industry applicability.

5. Welding of different cross-sectional areas to meet the needs of irregular shapes and repairs: The equipment not only supports the docking of saw blades of the same specifications, but also enables the docking of irregular shapes of saw blades of different widths and thicknesses. It is widely used in scenarios such as saw blade repair and special customized saw blade processing, expanding the scope of equipment use.

Technical Parameters:

Item/Model	Unit	DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated power At 50%	KVA	40	63	80	100	125	160	200
Rated primary power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max.Short Circuit Current	KA	14	15	16	18	20	28	34
Max. weld power	KVA	62	86	170	280	300	330	410
Throat	MM	500	500	630	630	630	630	630
Max.Froce at electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working stroke	MM	20	20	30	40	40	50	50
Cooling Water Consumpion 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes tlp	MM	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	MM	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	MM	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max.Welding Capaciry A3 steel	MM	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

General Structures:

Detailed Images:

Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.

Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.

Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

Scene Images:

Welding Test:

Welding Workpiece

Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick

Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick

Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick

Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm

Similar Products:

Wire/Rebar Butt Welding Machine

The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.

T-type Butt Welding Bachine

The T-type butt welding machine consists of core components such as the main frame, clamping mechanism, forging mechanism, secondary circuit, welding transformer, welding controller, and water and gas circuit system. It is mainly used for T-type butt welding of steel wires and bars of different diameters. Through precise clamping and forging control, stable welding output, and intelligent parameter adjustment, it achieves reliable welding with firm joints and beautiful shapes.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

Company Profile:

Blade Wood Band Saw Flash Butt Welding Machine

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Categories	Capacitor Discharge Spot Welding Machine
Brand Name:	XWH
Model Number:	DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Certification:	CE, RoHs
Place of Origin:	China
MOQ:	1
Price:	USD8000-USD12000
Payment Terms:	L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:	50 sets/month
Delivery Time:	30 working days
Packaging Details:	Wooden Case
Product name:	Butt Welding Welder Machine
Application:	Butt Welding Machine For Band Saw Blade
Function:	Flash Steel Butt Welding Machine
Machine type:	Flash Butt Welding
Keyword:	Butt Welding Machine Price
Welding Material:	Metal Aluminum Stainless Steel
Feature:	Pneumatic Resistance Butt Welding Machine
Warranty:	12 months Guarantee
After Warranty Service:	Video technical support, Online support and Spare parts
After-sales Service Provided:	Free spare parts, Field installation, commissioning and training