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Technical Specifications and Applications of Horizontal Screw Decanter Centrifuges for Solid-Liquid and Three-Phase Separation

Categories Decanter Centrifuge
Brand Name: Longdai
Model Number: LW
Place of Origin: China
MOQ: 1Set
Price: 15000USD-25000USD
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 100Set Per Month
Delivery Time: 30 working days
Packaging Details: Wooden or customized
Bowl Sped: 4000r/min
Material: SS304
Machinery: separation centrifuge
Easy maintenance: Quick disassembly and cleaning
Collocation: Double motor with double transduce
Drum Speed: Appr 3200r/min
Weight: 1400
Features: Continuous operation, high efficiency, low maintenance
Discharge Type: Spiral Screw Discharge
Centrifuge Type: decanter centrifuge
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Technical Specifications and Applications of Horizontal Screw Decanter Centrifuges for Solid-Liquid and Three-Phase Separation

Horizontal Screw Decanter Centrifuge Technical Documentation

1. Product Overview

The horizontal screw decanter centrifuge (commonly referred to as a "decanter centrifuge") is a highly efficient, continuous solid-liquid separation device widely used in municipal wastewater treatment, industrial effluent processing, and sludge dewatering applications. It utilizes high-speed rotation to generate centrifugal forces (typically 2,000–4,000 times gravity) to rapidly separate solids from liquids in suspensions.

Key Advantages

  • Continuous Operation: Capable of 24/7 uninterrupted operation with minimal downtime for maintenance
  • High Separation Efficiency: Separation factor up to 2,000–4,000 × g, ensuring high throughput and clarity
  • Automated Control: Integrated PLC and HMI systems enable remote monitoring and control
  • Energy & Resource Efficient: Low power consumption and reduced chemical usage, aligning with sustainability goals

2. Technical Specifications

Two-Phase Decanter Centrifuge (Solid-Liquid Separation)

ModelBowl Diameter (mm)Capacity (m³/h)Main Motor Power (kW)Separation Factor (×g)Machine Weight (kg)Dimensions L×W×H (mm)
LW2502502–57.5–112,8351,2502,600 × 1,200 × 900
LW3503505–1015–222,6002,2003,200 × 1,400 × 1,050
LW45045010–1830–452,4504,2004,300 × 1,490 × 1,150
LW53053015–2545–552,3006,5004,745 × 1,605 × 1,380
LW65065020–3575–902,1509,3005,105 × 1,655 × 1,470
LW75075030–5090–1322,03311,0005,500 × 1,800 × 1,600

Three-Phase Decanter Centrifuge (Solid-Liquid-Liquid Separation)

ModelMax. Capacity (m³/h)Main Motor Power (kW)Weight (kg)Dimensions L×W×H (mm)Application Areas
LWS45010–1845–554,2004,300 × 1,490 × 1,150Oilfield waste oil, tank bottom sludge
LWS53015–2552–676,5004,745 × 1,605 × 1,380Food waste, coal tar
LWS65020–3575–1209,3005,105 × 1,655 × 1,470Vegetable oil extraction

Key Technical Parameters Explained

ParameterRange / SpecificationDescription
Bowl Speed1,500–4,000 RPMHigher speed increases centrifugal force and separation efficiency
Length-to-Diameter Ratio3:1 to 4:1Larger ratio = longer residence time; suitable for fine particles
Differential Speed5–50 RPMSpeed difference between bowl and scroll; critical for cake transport
Separation Factor2,000–4,000 × gDetermines separation sharpness and liquid clarity
Solid Recovery Rate>95%Enhanced by BD plate (beach discharge) technology
Cake Moisture Content70%–80%Reduces sludge moisture from ~99% down to 70–80%

3. Working Principle

The horizontal screw decanter centrifuge operates on the principle of centrifugal sedimentation:

Separation Process:

  1. Feed Introduction: Suspension enters the rapidly rotating bowl via the feed pipe.
  2. Centrifugal Separation: Under centrifugal force (typically 3,000–5,000 × g), denser solid particles settle against the bowl wall forming a solid ring, while lighter liquid forms an inner liquid layer.
  3. Solids Conveying: A scroll conveyor (rotating slightly slower than the bowl due to differential speed) continuously pushes solids toward the conical end of the bowl.
  4. Discharge:
    • Liquid phase exits continuously over adjustable weir plates.
    • Solid phase (cake) is discharged continuously through the solids outlet at the cone end.

4. Application Fields

Environmental & Water Treatment

  • Municipal Wastewater: Sludge thickening and dewatering to reduce transport and disposal costs
  • Industrial Effluents: Treatment in chemical, pharmaceutical, and food processing industries
  • Livestock Wastewater: Manure separation in poultry and livestock farms
  • Construction Slurry: Dewatering of tunnel boring (TBM) slurry and pile foundation drilling mud

Other Industrial Applications

  • Oil & Gas: Drilling mud solids control, oily sludge treatment, and waste oil recovery
  • Food Industry: Plant protein separation, juice clarification, starch dewatering
  • Bioenergy: Digestate dewatering from biogas plants, biodiesel production
  • Mining: Tailings dewatering and mineral classification

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