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Turnkey Apple Processing Factory – Four Value-Added Products from One Fruit

Categories Apple Processing Line
Brand Name: Gofun
Model Number: GFM-APL, GFM-PPL
Certification: CE/ISO9001
Place of Origin: Shanghai, China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T,Western Union,L/C
Supply Ability: 20 sets per year
Delivery Time: 45~90 days
Packaging Details: International standard package for shipping
Warranty: 1 Year
After-sales service provided: Engineers available to service machinery overseas
Voltage: 220/380/440V, according to customers
Type: Turnkey processing line
Material: Food standard SUS 304, 316, accourding to customer
Capacity: 20T/day ~ 1500T/day, according to customers
Application: Apple, pear
Product name: Apple/pear juice processing line
End products: NFC juice, cloudy juice, clear juice, concentrate juice, beverage
Special process: HPP (high pressure processing), UHP (ultra-high pressure processing)
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Turnkey Apple Processing Factory – Four Value-Added Products from One Fruit

Turnkey Apple Processing Factory – Four Value-Added Products from One Fruit

Transform fresh apples into high-margin products: jam for breakfast tables, puree for baby food and bakery, juice for retail shelves, and juice drinks for mass beverage market. One integrated system with fast product changeover.

Why choose this apple processing line:

Minimal waste – Apple pomace from juice line can be recycled into puree or jam. Destoner removes seeds and stems with <1% flesh loss.

Texture control – Apple puree line produces smooth (baby food grade) or chunky (apple sauce style) with adjustable finisher screens.

Natural color retention – Vacuum deaeration on jam and puree prevents browning. Enzyme treatment on juice ensures clarity and stability. No artificial preservatives needed.

Energy saving – Falling film evaporator uses 30% less steam than traditional evaporators. Heat recovery system preheats incoming juice.

For apple jam buyers: Your product will have uniform gel structure, bright amber color, and no syneresis (water separation). Vacuum cooking at low temperature preserves fruit flavor.

For beverage producers: The apple drink line handles still juice, carbonated apple soda, apple iced tea, and fortified vitamin drinks. PLC stores 30 recipes with automatic Brix and acid adjustment.

We provide free layout design, on-site training, and remote technical support. Small-scale (500 kg/hour) pilot lines to industrial (50 tons/hour) available. CE certified and export-ready. Spare parts stocked globally for fast delivery.

Technical Specifications
Product NameOne-stop solution for apple processing line
Fresh Fruit Inlet Capacity500kg per hour ~ 25 tons per hour, customized
Raw MaterialFresh apple
End ProductsApple pulp, apple puree, apple juice, apple jam, dry apple and more
Final Product Brix10%~12%
Final PackagingAseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
Machine MaterialFood grade SUS304 or SUS316
Warranty12 months after commissioning
Operators RequiredAbout 10~12 persons
Voltage380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Key AdvantagesEnergy-saving, High efficiency, Water-saving, Stable performance
Production Process Overview
1Discharge Platform
Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.
2Elevator
Transports fresh apples from external receiving areas into the processing facility.
3Washing
Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.
Industrial apple washing machine with multiple cleaning stages
4Sorting
After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.
Quality control sorting station for apple inspection Close-up view of apple sorting conveyor system
5Crushing
GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.
Industrial fruit crusher machine for apple processing
6Preheating
Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.
Temperature-controlled preheating system for apple mash
7Belt Type Juice Extractor
Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.
High-capacity belt press juice extractor for apples
8Sterilizing
Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.
Industrial tube sterilization system for apple products Control panel and monitoring system for sterilization process
9Aseptic Filling
Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.
Aseptic filling machine for sterile packaging of apple products Automated aseptic filling line operation
10Storage or Blending
Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.
Storage tanks and blending systems for processed apple products
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