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SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System – High-Precision, Integrated Testing Solution (High-End Verification Platform for New Energy and Industrial Motors)

Categories High Speed Dynamometer
Brand Name: Seelong
Model Number: SSCH160-5000/12000
Certification: CE, CMC, ISO9001, ISO45001, ISO14001
Place of Origin: China
MOQ: 1 Set
Price: USD 25000-100000 dollars per set
Payment Terms: T/T
Supply Ability: 7 sets per month
Delivery Time: 6-8 working weeks
Packaging Details: Seaworthy Plywood
Certifications: CE, CMC, ISO 9001, ISO 45001, ISO 14001
Constant Torque Range: 0-5000rpm
Constant Power Range: 5000-12000rpm
Warranty: 1 year
Max Working Speed: 12000rpm
Rated Torque: 305Nm
Rated Power: 160kW
Measurement Range: 0-500Nm
Weight: 900kg
Rated Voltage: 380V
Type: Electric Dynamometer
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SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System – High-Precision, Integrated Testing Solution (High-End Verification Platform for New Energy and Industrial Motors)

SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System – High-Precision, Integrated Testing Solution (High-End Verification Platform for New Energy and Industrial Motors)

1. Why choose our test bench?

We offer you more than just a set of equipment; we provide a complete turnkey solution designed to accelerate your R&D, improve product quality, and minimize the integration risks and long-term operating costs of your testing systems.


1) Exceptional accuracy and data reliability: The system’s core measurement units (such as the Yokogawa power analyzer and high-precision torque flange) meet the industry’s top standards, ensuring an impeccable data foundation for your certification and R&D.


2) "Out-of-the-box" turnkey system: The system has all subsystems such as dynamometer, power analysis, data acquisition, and environmental simulation pre-integrated, avoiding complex multi-supplier integration work and greatly shortening the installation and commissioning cycle.


3) Full-condition simulation capability: The high and low temperature environment chamber, ranging from -40°C to +150°C, can accurately simulate the real operating conditions of vehicles under various extreme climates, ensuring the reliability of products in any environment.


4) Modular design and future scalability: Upgrade needs were considered from the outset, making it easy to expand power, add test channels, or adapt to new test standards in the future.


5) Global supply chain and technical support: Core components (such as ABB, Yokogawa, and LEM) are sourced from leading global brands, ensuring superior performance and global serviceability. We provide comprehensive installation and operation training, as well as remote technical support.


2. SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System Core Component Configuration

Ref.Component NameMain components of the systemManufacturer
1SSCH160-5000/12000 electric dynamometer (Customized)Rated power 160KW, rated speed 5000rpm, rated torque 305Nm, maximum speed 12000rpm, water-cooled.Seelong
Torque flange (measuring range 0-500Nm, accuracy ±0.05% FS, allowable speed 20000r/min)Seelong
2Variable frequency inverter systemACS880 control unitABB
Variable frequency inverter unitABB
System integration and cabinet assemblySeelong
Special power cablesSeelong

3


XLM-2000 measurement and control systemIndustrial PC (IPC710-i76700K, 16GB RAM, 1TB SSD)Seelong
Operating Condition Control UnitSeelong
Control cabinet (horizontal)Seelong
23.8" LCD monitorAOC
UPS power supply (1kVA)Seelong
Low-voltage DC power supply RU-12-3040 (rated power 1.2kW, voltage 0-30V; current 0-40A; resolution 0.01V/0.01A, accuracy ≤0.1% FS+20mV, ≤0.3% FS+30mA)Seelong
CAN channels (3 channels)Seelong
Complete cableLuoyang Cable
4Data acquisition systemTemperature acquisition module (8 channels/unit)Seelong
Analog input module (8 channels/unit)Seelong
Data Acquisition BoxSeelong
PT100 temperature sensorSeelong
Vibration sensor (range 0-25mm/s, accuracy 0.5% FS, measurement frequency range 10-1000Hz, housing protection rating IP 67)IFM
5Power analyzerWT5000 Power AnalyzerYokogawa, Japan
Current transformer CT1000A (accuracy 0.05%)LEM
Current and voltage test cablesSeelong
Power Analyzer CartSeelong
6Battery simulatorRated power 300kW, adjustable voltage range 12-800V, rated current 400A, voltage accuracy ±0.05% FS, current accuracy ±0.1% FSSeelong
7Temperature control systemCooling power 25kW, temperature control range: ambient temperature - 85℃, temperature control accuracy ≤1℃, flow rate 40L/min, flow control accuracy ≤0.2L/min, pressure adjustment range: 0-200kPa, heating power 9kWSeelong
Cooling tower (15T cooling capacity, 11.715m³/h flow rate, including complete piping, water pump, and controller)Seelong
8High and low temperature environment chamberTemperature control range: -40℃ to +150℃; temperature fluctuation: ≤ ±0.5℃; temperature uniformity: ≤ ±2.0℃; humidity control accuracy: ≤ ±2% RH; humidity fluctuation: ≤ ±3% RH.Seelong
9Cast iron plates and shock absorbersCast iron surface plate (2000 1500 250)Seelong

Note: All custom parts (such as bases, brackets, and protective covers) are professionally designed and manufactured by our company to ensure optimal system compatibility and mechanical stability.

3. SSCH160-5000/12000 160kW Electric Dynamometer Technical Specifications

Technical parametersValues
Rated power160kW
Rated speed5000rpm
Rated torque305Nm
Maximum speed12000rpm
Cooling methodWater cooling
Torque flange range0-500Nm
Torque flange accuracy±0.05%FS
Torque flange allowable speed20000r/min
Constant power range5000-12000rpm
Constant torque range0-5000rpm
Matching stall deviceStandard configuration, 1 set
Matching torque calibration deviceIncludes weights, 1 set
Installation kit1 set of connecting accessories, 1 set of mounting base

4. SSCH Series Motor Test Dynamometer Test Bench System Model List

ModelRated Power (kW)Rated Torque (Nm)Rated Speed (rpm)Max Speed (rpm)Constant Power Range (rpm)Constant Torque Range (rpm)Torque Measurement AccuracyRemark
SSCH30-4500/1800030644500180004500-150000-45000.2%FSStandard model
SSCH37-4500/1800037794500180004500-150000-45000.2%FSStandard model
SSCH45-4500/1800045954500180004500-150000-45000.2%FSStandard model
SSCH55-4000/15000551324000150004000-150000-40000.2%FSStandard model
SSCH60-4000/15000601434000150004000-150000-40000.2%FSStandard model
SSCH90-4000/15000902154000150004000-150000-40000.2%FSStandard model
SSCH110-4000/150001102634000150004000-150000-40000.2%FSStandard model
SSCH132-4000/150001323154000150004000-150000-40000.2%FSStandard model
SSCH160-4000/150001603824000150004000-150000-40000.2%FSStandard model
SSCH160-5000/120001603055000120005000-120000-5000±0.05%FSCustomized
SSCH200-4000/120002004774000120004000-120000-40000.2%FSStandard model
SSCH250-4000/120002505974000120004000-120000-40000.2%FSStandard model
SSCH300-4000/100003007164000100004000-100000-40000.2%FSStandard model
SSCH350-4000/100003508364000100004000-100000-40000.2%FSStandard model
SSCH400-4000/100004009554000100004000-100000-40000.2%FSStandard model

5. 160kW Motor Test Dynamometer Test Bench System Technical Advantages

1) High-precision testing: Core components are selected from internationally renowned brands, and key testing devices such as power analyzers and torque flanges meet high industry standards in terms of accuracy. Multi-parameter acquisition has small errors, and the data is true and reliable.


2) Fully equipped: It integrates a complete system including dynamometer, frequency converter, measurement and control, data acquisition, and temperature control. With the addition of a high and low temperature environment chamber, it can complete the full performance test of the motor without the need for additional auxiliary equipment.


3) Intelligent and convenient operation: The high-end industrial computer is equipped with an automated operating condition control unit, the operation interface is intuitive, and the UPS power supply ensures the stability of equipment and data, reduces labor costs and improves test efficiency.


4) Highly customizable and adaptable: Non-standard customized motor brackets, bearing seats and other components, combined with shock absorption devices, effectively reduce vibration interference, perfectly adapt to 160kW motor testing, and have a reasonable layout for easy maintenance.


5) Wide range of environmental adaptability: The high and low temperature environment chamber and temperature control system can simulate extreme temperature and humidity conditions from -40℃ to +150℃, and accurately adjust the flow rate and pressure to meet the needs of diverse testing scenarios.


6) High stability and high durability: Core components are selected from top international brands such as ABB and Yokogawa, while domestic components are produced by high-quality companies in the industry. The supply chain is mature, resulting in low equipment failure rate and long service life.

6. 160kW Motor Test Dynamometer Test Bench System Application Areas

1) New energy vehicle drive motors: Conduct complete characteristic curve testing, efficiency MAP plotting, temperature rise testing, and durability assessment for drive motors used in passenger cars and commercial vehicles.


2) Industrial and servo motors: Providing product acceptance testing (FAT) and type testing capabilities for high-performance motors such as industrial pumps, fans, and machine tool spindles.


3) Construction machinery/special vehicle motors: Test and verify the performance and reliability of motors under complex working conditions such as high load and frequent start-stop.


4) Research and education institutions: Provide high-precision hardware-in-the-loop testing platforms for motor design, new material applications, and advanced control algorithm research.

7. New Energy Motor Test Dynamometer Bench System Reference Standards

1) GB/T 18488.1-2015 Electric vehicle drive motor system - Part 1: Technical requirements


2) GB/T 18488.2-2015 Drive motor system for electric vehicles—Part 2: Test methods


3) GB/T 1032-2012 Test procedures for three-phase induction motors


4) GB/T 28046.3-2011 Road vehicles—Environmental conditions and testing for electrical and electronic equipment—Part 3: Mechanical loads

8. Delivery and After-sales Service

Delivery services

1) Standard model: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).


2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).


3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.


​After-sales support


1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.


2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours


3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 5 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.


4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.


9. FAQ


Q: What's the minimum order quantity for our cooperation?

A: We support small trail order of 1 pcs for stock products.

Q:How can I learn more about the products?

A: Please leave your email and we will send you your electronic sample book.

Q: What's your payment term?

A: Normally 40% T/T deposit, pay in full before shipment.

Q:What's the lead time for my orders?

A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.

Q: How do we get the overall solution of the test bench?

A: Leave us your email, our technical staff will communicate with you about the detailed plan.

Q: Can I come to visit your factory?

A: Sure, you are always welcomed to have a visit.


10. Our Certificates



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