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Precision Low-Resistance Component Shunt Measurement And Range Extension

Categories Metal Oxide Varistor
Brand Name: UCHI
Model Number: UL.VDE,SGS,REACH,CQC,CSA.ISO.ROHS,CUL
Place of Origin: Dongguan,Guangdong,China
MOQ: 5000PCS
Price: Negotiable
Payment Terms: T/T,Paypal,Western Union,Money gram
Supply Ability: 5000,000,000PCS Per Month
Delivery Time: 5-7 days
Packaging Details: Bulk/Ammo/Reel
Low Voltage: E10=1.5~60V
Tmax: 5.7
Capacitance Range: 1pF-1000pF
Lenghth: Ф25mm
Impulse Life: 300 Times
Lead Wire: Tinning copper wire)
Packing: SMD Reel Packaging
External Dimensions: 5650 [2220],5.6x5.0mm
Istorage Temperature: -55℃ ~ +125℃
Termination Style: Screw
Weight: 7.1g
Moisture Barrier: Epoxy Resin
Warranty: 2year
Surge Energy Rating: 28J
Dissipation Factor: ≤0.2
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Precision Low-Resistance Component Shunt Measurement And Range Extension

Shunt

A shunt has different meanings in various fields. The most common is a precision low-resistance component in the electronics and power industry, used for high-current measurement and range extension.

I. Electronics / Power Industry (Most Common)

1. Core Definition and Principle

  • Nature: A low-resistance, high-precision power resistor (in milliohm/microohm scale).
  • Principle: Connected in series in the measured circuit. A high current produces a millivolt-level voltage drop (U=I×R), and the current is calculated indirectly by measuring the voltage.
  • Typical specifications: Rated voltage drop is mostly 75mV/100mV. For example, 100A/75mV corresponds to a resistance of 0.75mΩ.

2. Main Applications

  • High-current measurement: Used with millivoltmeters / multimeters to measure high DC current (from dozens to tens of thousands of amperes).
  • Range extension: Connected in parallel with a low-range ammeter to shunt most of the current, allowing only a small portion to pass through the meter.
  • Current sampling: Used for current monitoring and protection in BMS, motor control, power supplies, charging piles, and energy storage systems.

3. Key Parameters and Selection

  • Rated current: Ranges from 5A to 15kA.
  • Rated voltage drop: 60mV, 75mV, 100mV, 150mV, etc.
  • Accuracy: 0.1%, 0.2%, 0.5%, 1%, etc.
  • Material: Usually manganin alloy (low temperature coefficient, good stability).
  • Heat dissipation: High-current applications require good heat dissipation to prevent accuracy loss due to temperature rise.

4. Advantages and Disadvantages

  • Advantages: Simple structure, low cost, high DC accuracy, suitable for high currents.
  • Disadvantages: Voltage drop loss, heat generation, non-isolated, and accuracy affected by reactance at high frequencies.

II. “Shunt” in Other Fields

1. Network Shunt (Traffic Replication / Load Balancing)

Copies / forwards network traffic for monitoring, auditing, intrusion detection, and load balancing.

2. Hydraulic / Pneumatic Shunt

Distributes fluid evenly to multiple outputs, used in hydraulic systems and lubrication systems.

3. Faucet Shunt (Household)

One-inlet, multi-outlet water splitter with independent switches, used for washing machines, showers, etc.

III. Usage Notes

  • Must be connected in series in the measured circuit.
  • Rated current should be higher than the actual maximum current (20% margin recommended).
  • Secure wiring to reduce contact resistance; four-wire connection is recommended for high-precision measurement.
  • Pay attention to heat dissipation to avoid overheating.
  • Mainly used for DC or low-frequency AC; use with caution in high-frequency applications.
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