Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance

Categories	Battery Testing Equipment
Brand Name:	Dongjun
Model Number:	DJ-DZ-503
Certification:	Third party calibration certificate(cost additional)
Place of Origin:	China
MOQ:	1
Price:	Negotiable
Payment Terms:	T/T
Supply Ability:	500pcs
Delivery Time:	15-25Work days
Packaging Details:	Wooden crate packaging
Control RMachine Weightange:	280kg
Extrusion Headnsions:	Standard flat extrusion head, area ≥20cm²
Extrusion Needle Puncture Speed:	4-40mm/s adjustable
Model Numberod:	DJ -dz -503
Steel Needle Length:	100mm (customizable)
Steel Needle:	2mm-φ8mm high-temperature resistant steel needle
Extrusion Degree:	13 ± 0.2kN, held for 1min

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Dongguan Dongjun Testing Equipment Co., Ltd.

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Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance

Battery Needle Penetration Testing Machine

Name: Battery Needle Penetration Testing Machine with HighTemperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance
Brand: Dongjun
Price: 1 USD

Product Summary

EV Power Battery Crush & Nail Penetration Test System Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions. Product Overview The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and

About This Product

EV Power Battery Crush & Nail Penetration Test System

Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions.

Product Overview

The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and internal short circuits to identify potential failure points and enhance battery design safety.

Key Features & Advantages

Heavy-duty structural frame designed for high-force mechanical abuse tests
High-precision servo or hydraulic loading system for stable, repeatable results
Real-time force, displacement, voltage, and temperature monitoring
Enclosed explosion-proof chamber with multi-level safety interlocks
Adjustable crush direction and penetration position for diverse test scenarios

International Compliance Standards

GB/T 31467.3 - Lithium-ion traction battery safety requirements (Crush & Nail Penetration)
GB 38031 - Electric vehicles traction battery safety requirements
IEC 62660-2 - Secondary lithium-ion cells for propulsion of electric vehicles
IEC 62133 - Safety requirements for batteries used in portable devices
UN 38.3 - Transportation testing for lithium batteries
ISO 12405-4 - Electrically propelled road vehicles battery test specification
SAE J2464 - Electric and Hybrid Vehicle REESS Safety and Abuse Testing

Applications

EV power battery safety validation
Automotive OEM battery qualification testing
Battery R&D and design verification
Third-party laboratory certification testing
Battery module and pack compliance evaluation

Parameters

Parameter Item	Specification
Max Test Piece Size	W200D200H200(mm)
High Temperature Resistant Steel Needle	ф2mm~ф8mm
Outer Cabinet Size	W920D510H1470(mm)
Penetration Force	10~500KG
Control Box Size	W330D330H1040(mm)
Overall Dimensions	W920D510H1470mm
Machine Weight	Approx. 180Kg
Observation Window Size	200*200mm (10mm thick double-layer explosion-proof glass)
Working Voltage	AC 220V/50HZ, Single-phase two-wire + protective ground wire
Exhaust Fan Port	Diameter 150mm
Total Power	0.5KW

Battery needle puncture tester principle

The safety performance and failure mechanism of batteries under conditions of internal short circuit caused by puncture by a sharp object. The core principle is to use a high-hardness puncture needle to puncture the battery under test at a controlled speed and depth, artificially causing damage to the battery casing, separator, positive and negative electrodes, thereby triggering an internal short circuit.

Application industries of battery needle puncture testing machine

This testing machine is widely used in the lithium-ion battery industry (power batteries, consumer batteries, energy storage batteries), the new energy vehicle industry, quality control of battery manufacturers, compliance testing by third-party testing and certification agencies, product optimization in R&D laboratories, and the consumer electronics industry to ensure battery safety in the equipment.

Company Profile

PACKING AND TRANSPORTATION

FAQ

How to install and use the product?

The product is shipped with an operating instructions and video of English version.or we will send you an operation video to teach you how to install and use the product with English speaking. However, if you need us to teach you face to face, please let us know in advance.

How about the packing for machine, is it safely protected during transportation?
Our machine is packed by standard export wooden box, it won’t be damaged. We’ve delivered many testing machines abroad by sea or by air without damage.

Buy Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance at wholesale prices

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance

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