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Hydraulic Pressing Automatic Flask Foundry Molding Machine For Bigger Castings

Categories Foundry Molding Machine
Brand Name: CHONGJEN
Model Number: FM97
Certification: CE
Place of Origin: CHINA
MOQ: 1
Price: 30000-300000USD/set
Payment Terms: T/T,L/C
Supply Ability: 6 sets/year
Delivery Time: 120-180days
Packaging Details: Export package
Powersupply: 380V / 50Hz / 3 Phase
Moldsizerange: 700mm x 800mm to 2800mm x 2000mm
Voltage: AC220-380V
Moldingmethod: Hydraulic press molding
Moldingspeed: 30-60 molds/hour
Controlsystem: PLC Control with Touch Screen
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Hydraulic Pressing Automatic Flask Foundry Molding Machine For Bigger Castings

Hydraulic pressing automatic flask foundry molding machine for bigger castings
1. Definition of Green Sand Automatic Flask Molding Machine

A green sand automatic flask molding machine is a specialized piece of equipment used in the foundry industry for mass-producing sand molds with the aid of a flask (a rigid frame that holds the green sand mixture in shape).

  • Green sand: A mold material composed of silica sand, bentonite (clay binder), water, and additives. It is called "green" because it is used in a damp, uncured state (not dried or baked like dry sand molds).
  • Automatic flask molding: The machine automates key steps of mold making—including sand filling, compaction (to ensure mold strength), mold turning, flask clamping, and mold ejection—reducing manual labor and ensuring consistent mold dimensions.

The machine typically operates in a match-plate molding or cope-drag molding mode: it produces two mold halves (cope = upper mold, drag = lower mold), which are then assembled to form a cavity for pouring molten metal (e.g., cast iron, steel, aluminum).

2. Models and Specification
Parameter/modelFM66FMZ77FM97FM98FM108FM1010
Flask inner size(mm)680x580x200/220700x700x350/250900x700x250/250900x800x350/3001000x800x350/3201000x1000x350/250
productivity(box/h)120110100100100100
Parameter/modelFM128FM129FM138FM139FM188FM19515
Flask inner size(mm)1200x800x350/2501200x900x350/3501300X800x300/3001300x900x350/3001850x800X380/3201950x1500x550/450
productivity(box/h)10010090904040

We have more models and types of automatic flask molding machine, you can contact and get the Contact Professional Engineer.

3. Applications

Green sand automatic flask molding machines are widely used in medium-to-large batch casting production due to their efficiency and cost-effectiveness. Key application fields include:

  1. Automotive industry: Casting engine blocks, cylinder heads, crankshafts, brake discs, and transmission housings (high demand for uniform, high-volume parts).
  2. Agricultural machinery: Manufacturing plowshares, gearboxes, and tractor components (requires durable, low-cost castings).
  3. Construction machinery: Producing excavator buckets, loader arms, and hydraulic valve bodies (handles large and complex castings).
  4. General machinery: Casting pump casings, valve bodies, and gear blanks for industrial equipment.
  5. Hardware and pipe fittings: Mass-producing small-to-medium castings like pipe elbows, flanges, and fasteners.
4. Core Advantages
AdvantageDetails
High production efficiencyFully automated processes (sand filling, compaction, mold closing, ejection) reduce cycle time to 10–60 seconds per mold, enabling thousands of molds per shift—far faster than manual molding.
Consistent mold qualityUniform sand compaction force and precise flask positioning ensure consistent mold dimensions, smooth cavity surfaces, and minimal defects (e.g., sand holes, shrinkage porosity). This improves casting yield.
Low labor costReplaces manual operations (e.g., sand ramming, mold assembly) with automated systems, reducing reliance on skilled workers and lowering labor costs in long-term production.
Versatility in casting size/shapeCan be adjusted to handle different flask sizes (from small hardware to large engine blocks) and accommodate various match-plate designs for complex cavity shapes.
Cost-effective mold materialGreen sand is reusable (after reconditioning: screening, adding fresh binder/water) with a low raw material cost, making it cheaper than resin sand or shell molding processes.
Environmentally friendlyGreen sand uses natural clay binders instead of chemical resins, reducing volatile organic compound (VOC) emissions. Spent sand can be recycled or disposed of with minimal environmental impact.
Suitable for ferrous and non-ferrous metalsWorks with molten cast iron, steel, aluminum, copper, and their alloys, covering most common casting materials.

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