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FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project

Categories MVR Evaporator
Brand Name: Hanpu
Model Number: MVR
Certification: CE ISO
Place of Origin: China
MOQ: 1set
Price: USD180,000-USD650,000
Supply Ability: 1sets per 3 months
Delivery Time: 120days
Packaging Details: Pallet or Wooden case
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FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project

FC Crystallizer MVR Evaporator — 3T/Hr for Potassium Chloride Project
Forced-circulation crystallizer with MVR evaporator rated 3 t/h for potassium chloride (KCl) production

Engineer-to-order MVR (Mechanical Vapor Recompression) evaporator integrated with an FC (Forced-Circulation) crystallizer for potassium chloride (KCl) concentration and crystal production. The train is sized for a nominal 3 t/h water removal, delivering stable supersaturation control, narrow crystal size distribution, and low OPEX for potash brines and carnallite conversion lines.

Key Benefits
  • Energy saving: Electric-driven vapor recompression minimizes fresh steam after start-up.
  • Crystal quality: FC loop stabilizes supersaturation and residence time for tight KCl PSD.
  • Scaling mitigation: High-velocity circulation maintains coefficients and limits deposition.
  • Process flexibility: Handles sylvinite/carnallite liquors; integrates with flotation or hot-leach routes.
  • Automated uptime: PLC/HMI recipes, alarms, historian, and remote diagnostics for 24/7 operation.
Process & Thermal Economy

Potash brine is purified and concentrated under vacuum in the MVR body. The forced-circulation crystallizer runs at controlled slurry density and ΔT/LMTD; recompressed vapor provides the primary duty, achieving low specific energy while promoting predictable KCl crystallization and clarity.

Materials & Cleanability

Wetted parts in SS316L/duplex (Ti/Hastelloy on request) for chloride-rich brines. Drainable layouts, large clean-outs, and validated CIP extend campaign length and simplify turnarounds.

Process Overview — KCl Brine to Crystals
Flow: brine polishing → MVR evaporation (vacuum) → FC crystallizer → centrifuge → dryer/sizing → packing
  • Brine polishing: clarification/filtration; Mg/Ca control as required.
  • MVR evaporation (vacuum): compressor discharge sets ΔT; shell pressure defines boiling point.
  • FC crystallization: seed addition; slurry density and residence time tuned for target PSD.
  • Solid–liquid separation: pusher/peeler centrifuge; mother liquor recycle to circuit.
  • Drying & sizing: fluid-bed/vibratory drying; screens for granular grades.
Key Components
  • MVR evaporator (falling film / forced circulation) with vapor–liquid separator
  • Mechanical vapor compressor (turbo/Roots) with VFD for ΔT/capacity control
  • FC crystallizer with circulation pump, draft tube/heat exchanger, slurry density control
  • Surface condenser, vacuum/NCG handling, preheaters/heat-recovery HX
  • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/solids); CIP skid and antiscalant dosing
Performance & Sizing
ParameterTypical Target / Range*
Evaporation rate3 t/h (water removal), adjustable via compressor VFD
Operating modeVacuum, continuous
KCl purity (dry)≥ 98–99% (feed-dependent, with proper purification)
Crystal size bandsFine 0.3–0.6 mm; Standard 0.6–1.0 mm; Coarse 1.0–2.0 mm
Electric use (MVR)~15–40 kWh per ton H₂O evaporated (duty/CR dependent)
Fresh steam demandVery low after start-up (backup/ancillary only)
MaterialsSS316L / duplex; Ti/Hastelloy on request

*Performance depends on brine composition (K⁺/Mg²⁺/Na⁺), scaling tendency, compression ratio, and crystallizer design.

FAQ
Can the line process carnallite liquors?

Yes—flowsheets can include Mg control and hot leach steps; the FC crystallizer is tuned for KCl selectivity and PSD.

How do you control scaling?

Optimized ΔT/velocity, antiscalant dosing, and scheduled CIP maintain heat-transfer coefficients and crystal purity.

Can we integrate with existing flotation/drying?

Yes—the MVR+FC module ties into upstream purification and downstream centrifuge/dryer/screening with minimal retrofit.

Application
Applications: potash (KCl) production, carnallite conversion, and potash brine upgrading with FC crystallizer MVR
Buy FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project at wholesale prices
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