Insulation Performance Alumina Ceramic Bases For Precision Measurement Equipment And Industrial Inspection

Insulation Performance Alumina Ceramic Bases For Precision Measurement Equipment And Industrial Inspection

These alumina ceramic support bases are manufactured using 99.6% high-purity Al₂O₃ material, specifically designed for semiconductor, optical, and precision measurement equipment. Featuring ultra-high flatness of 0.01mm/m and a thermal expansion coefficient of 7.2×10⁻⁶/℃, the products maintain exceptional dimensional stability in extreme temperatures (-60℃~1500℃) and vacuum environments (≤10⁻⁸Pa).

Core Application Fields

• Semiconductor Equipment: Lithography wafer stages, etching reactor chamber bases

• Precision Optics: Laser interferometer reference platforms, space telescope mirror mounts

• Analytical Instruments: Electron microscope sample stages, mass spectrometer ion source supports

• Industrial Inspection: CMM machine bases, roundness tester turntables

• New Energy: Fuel cell stack supports, photovoltaic coating equipment carriers

Performance Advantage Matrix

Technical Specifications

Precision Manufacturing Process

1. Powder Processing: 0.1μm high-purity powder with spray granulation

2. Forming Process: Isostatic pressing (300MPa) combined with CNC green machining

3. Sintering Technology: Gradient sintering at 1700℃ in hydrogen atmosphere

4. Precision Machining:

   • 5-axis grinding (±0.002mm)

   • Magnetorheological polishing (surface accuracy λ/20@632.8nm)

5. Cleanroom Processing: Assembly completed in Class 100 cleanroom

6. Full Inspection: Laser interferometer + CMM complete dimensional inspection

Installation Guidelines

• Installation Requirements:
  ✓ Use torque wrench (recommended value 1.5±0.2N·m)
  ✓ Use dedicated cleanroom tools
  ✓ Recommended thermal matching pre-adjustment (temperature gradient <2℃/min)

• Environmental Limitations:
  ✗ Avoid contact with hydrofluoric acid
  ✗ Avoid thermal shocks >200℃/min
  ✗ Not suitable for continuous >1600℃ oxidizing environments

Service Commitment

• Technical Support: Free FEA stress analysis

• Rapid Response: 72-hour expedited service

• Traceability Management: 10-year complete production records

• Certification Support: SEMI/FDA/ISO certification documents provided

FAQ

Q: How to ensure thermal matching with silicon carbide components?
A: CTE gradient transition design available (adjustable 7.2-4.5×10⁻⁶/℃)

Q: Maximum processable dimensions?
A: Current technical limit 500×500×100mm (special tooling required)

Q: Is conductive modification supported?
A: Customizable antistatic versions with surface resistance 10⁴-10¹⁰Ω

Q: How is wafer-level cleanliness guaranteed?
A: Final sterilization with VHP (vaporized hydrogen peroxide)

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.