Zirconia Ceramic Bearing Rings: Core Components Of High-Performance Bearings

Zirconia Ceramic Bearing Rings: Core Components of High-Performance Bearings

Product Introduction

Zirconia ceramic bearing rings are precision bearing components made from yttria-stabilized zirconia (3Y-TZP) material, including inner rings, outer rings, and rolling elements. Manufactured through advanced powder metallurgy and precision machining technology, these products exhibit exceptional mechanical properties and special functional characteristics, making them an ideal choice for modern high-performance bearing systems.

Main Applications

• High-Speed Spindles: CNC machine tool electric spindles, precision grinding machine spindles, high-speed motor bearings

• Special Environments: Corrosion-resistant bearings, non-magnetic bearings, vacuum environment bearings

• High-Temperature Applications: High-temperature furnace bearings, heat treatment equipment bearings, aircraft engine bearings

• Precision Instruments: Medical equipment bearings, optical instrument bearings, measuring equipment bearings

• Semiconductor Equipment: Wafer transfer bearings, vacuum robotic arm bearings, clean environment bearings

Core Advantages

• Ultra-High Wear Resistance: Vickers hardness ≥1250 HV, wear resistance is 10-15 times that of bearing steel

• Excellent Corrosion Resistance: Resistant to acid and alkali corrosion, long service life

• Low Density: Density 6.05 g/cm³, reduces moving parts weight

• Non-Magnetic: Suitable for strong magnetic field environments

• Self-Lubricating: Low friction coefficient, can operate in oil-free environments

• High Precision: Machining accuracy up to P4 grade and above

Specification Parameter Table

Process Flow

Raw material selection → Formula optimization → Spray granulation → Isostatic pressing → Pre-sintering → CNC machining → High-temperature sintering → Precision grinding → Ultra-precision machining → Non-destructive testing → Cleaning and packaging

Usage Instructions

1. Clean mating surfaces before installation to ensure no impurities

2. Use specialized tools for installation to avoid direct impact

3. Select appropriate fit tolerance to avoid excessive interference

4. Regularly check operating status and replace lubricant promptly

5. Protect from moisture and impact during storage, maintain clean environment

After-Sales Service

• 24-month quality warranty

• Professional technical team support

• 48-hour rapid response

• Free technical consultation

FAQ

Q: What are the advantages of ceramic bearings compared to steel bearings?
A: They offer better wear resistance, corrosion resistance, high-temperature resistance, and longer service life.

Q: What is the maximum operating speed?
A: Can reach 1.3-1.5 times that of steel bearings, depending on operating conditions.

Q: Are hybrid ceramic bearings supported?
A: Yes, we support ceramic rings with steel rolling elements or ceramic rolling elements with steel rings.

Q: How to ensure installation accuracy?
A: It is recommended to use specialized installation tools and strictly control fit tolerance.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.