Silicon Nitride Ceramic Irregular Slide Block - Multi-Functional Integrated Precision Structural Component

Silicon Nitride Ceramic Irregular Slide Block - Multi-functional Integrated Precision Structural Component

Product Overview

This product is a silicon nitride ceramic irregular slide block manufactured using gas pressure sintering technology, featuring a uniform dark gray color and mirror-level smoothness achieved through precision polishing. The product adopts an innovative integrated structural design, combining an irregular block main body, semi-cylindrical positioning protrusion, and through-type circular hole to achieve multifunctional structural integration. This composite design ensures precise positioning functionality while providing excellent mechanical support, making it particularly suitable for high-precision industrial equipment applications.

Primary Applications

• Precision Machinery: CNC machine tool positioning slide blocks, automated equipment guide components
• Fluid Control Systems: High-pressure pump and valve sealing connectors, chemical equipment wear-resistant liners
• Semiconductor Manufacturing: Wafer transfer robotic arm connection blocks, vacuum equipment insulation positioning parts
• Measuring Instruments: Precision measurement platform vibration damping bases, optical instrument leveling components
• Special Equipment: High-temperature kiln guide slide blocks, laser equipment heat dissipation brackets

Product Advantages

→ Excellent Mechanical Properties: Compressive strength ≥2300 MPa, flexural strength ≥680 MPa
→ Outstanding Wear Resistance: Vickers hardness ≥1520 HV, wear life 8 times longer than metal materials
→ Superior Temperature Resistance: Continuous operating temperature -60℃～1300℃
→ Excellent Insulation Performance: Volume resistivity >10¹⁵ Ω·cm, dielectric strength ≥22 kV/mm
→ Low Thermal Expansion Coefficient: 3.2×10⁻⁶/℃, ensuring dimensional stability in high-temperature environments

Technical Specifications

Manufacturing Process

High-purity powder formulation → Uniform binder mixing → Isostatic pressing → Vacuum debinding → Gas pressure sintering → Three-dimensional rough grinding → Precision hole machining → Surface fine grinding → Mirror polishing → Non-destructive testing

Usage Guidelines

1. Ensure accurate alignment between positioning protrusion and matching groove during installation

2. Recommended fit clearance: 0.03-0.08 mm

3. Reserve thermal expansion allowance when used in high-temperature conditions

4. Regularly inspect through-hole inner wall and positioning protrusion for wear

5. Avoid contact with strongly corrosive media such as hydrofluoric acid and hot concentrated alkali solutions

Service Commitment

• 18-month product quality guarantee
• Complimentary technical selection and installation guidance
• Support for small-batch trial orders (Minimum Order Quantity: 15 pieces)
• Provision of material test reports and usage certificates
• Establishment of dedicated customer files with lifelong technical consultation

Frequently Asked Questions

Q: What are the design advantages of the semi-cylindrical protrusion?
A: The semi-cylindrical structure provides precise radial positioning while facilitating alignment adjustment during installation

Q: How is the dimensional accuracy guaranteed?
A: Using five-axis machining centers, dimensional tolerance reaches ±0.01 mm, roundness ≤0.005 mm

Q: How does it perform in vibrating environments?
A: The high damping characteristics of silicon nitride make it particularly suitable for vibrating environments, with better vibration damping than metal materials

Q: Is custom complex structure supported?
A: Supports 3D modeling customization, maximum processable complex structural part size 150×100×80 mm

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.