High-Purity Silicon Carbide Ceramics With Superior Hardness Wear Resistance And Thermal Stability For Extreme Conditions

Black Rectangular SiC Ceramic Block with Round Hole & U-Slot

Product Introduction

This product is a high-purity Silicon Carbide (SiC) industrial ceramic component sintered using advanced manufacturing techniques. It features a simple, standardized black rectangular block design, incorporating a through round hole on one side and a precision-machined U-shaped slot on the other. This component perfectly combines the inherent superior properties of SiC material with modern industrial design, offering extreme hardness, exceptional high-temperature resistance, and excellent resistance to chemical corrosion. It is specifically engineered to meet structural, thermal, and wear-resistant challenges in demanding industrial environments.

Key Advantages

• Superior Hardness & Wear Resistance: Mohs hardness up to 9.5, second only to diamond. Its wear life is dozens of times longer than ordinary metals, significantly extending equipment maintenance cycles.

• Excellent High-Temperature Resistance: Can maintain its shape and strength in air at temperatures up to 1600°C without oxidation or softening, ensuring stable performance.

• Outstanding Corrosion Resistance: Offers excellent resistance to most acid, alkali, and salt solutions, making it suitable for highly corrosive working conditions.

• Low Thermal Expansion Coefficient: Exceptional thermal stability reduces the risk of cracking or deformation under rapid thermal cycling, ensuring dimensional stability.

• Lightweight Design: Lighter than metal parts of equivalent volume, helping to reduce the inertia of moving parts and improve equipment efficiency.

Primary Applications

This product is widely used in various precision machinery and high-end equipment, such as:

• Precision Machinery: As high-precision guide rails, sliders, bearing blocks, and connecting fixtures.

• Semiconductor Industry: For wafer sintering fixtures, conveyor rollers, and vacuum chucks.

• High-Temperature Furnace Industry: As kiln furniture, support beams, guides, and pusher plates.

• Automation Equipment: Wear-resistant connecting parts and guide components for robot end-effectors.

• Chemical Pumps & Valves: Used for seal rings, shaft sleeves, and other corrosion and wear-resistant parts.

Specifications Table

Manufacturing Process

Raw Material Formulation → Dry-Bag Isostatic Pressing → CNC Precision Machining (Drilling, Slotting) → High-Temperature Sintering → Non-Destructive Testing → Precision Grinding → Full-Dimension Inspection → Ultrasonic Cleaning → Packaging & Storage.

Usage Instructions

1. Pre-Installation Check: Before installation, inspect the ceramic component for any visible cracks or chips on the surface, holes, and slots.

2. Assembly & Fixing: Utilize the round through hole for vertical fixation via a bolt. The U-shaped slot allows for horizontal sliding adjustment and locking, enabling flexible multi-directional assembly.

3. Fastening Recommendation: When assembling with metal parts, the use of elastic washers is recommended. Avoid using excessive torque when tightening to prevent local stress concentration and potential ceramic damage.

4. Environmental Compatibility: Although highly corrosion-resistant, avoid prolonged contact with hydrofluoric acid, hot concentrated phosphoric acid, and strong alkalis.

After-Sales Service

We provide comprehensive technical support and after-sales service. The product comes with a 12-month warranty. Within this period, free replacement is offered for failures caused by manufacturing defects. Lifetime technical consultation is available.

FAQ

1. Q: Can this ceramic part be customized to specific dimensions?
   A: Yes. We support non-standard customization based on customer drawings, including dimensions, hole diameters, and slot shapes.

2. Q: What are its electrical insulation properties?
   A: Silicon Carbide is an excellent electrical insulator at room temperature, though its resistivity decreases as temperature rises.

3. Q: What should be noted during assembly?
   A: The most critical point is to avoid hard impacts and point loading. Always apply force evenly and use appropriate fasteners.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.