Black Stepped Silicon Carbide Ceramic Sleeve: High-Strength Wear-Resistant Dual-Layer Cylindrical Component

Black Stepped Silicon Carbide Ceramic Sleeve: High-Strength Wear-Resistant Dual-Layer Cylindrical Component

Product Introduction
This product is a black stepped cylindrical structural component made using reaction-bonded silicon carbide. It features a unique double-layer stepped design with a mirror-finish surface achieved through precision grinding, and maintains extremely high concentricity in its central through-hole. The product fully utilizes the excellent high-temperature stability and wear resistance of silicon carbide material, achieving excellent mechanical sealing and guiding accuracy through rational structural design. Its balanced physical properties and outstanding chemical stability make it an ideal choice for high-speed and high-pressure operating conditions.

Core Advantages
• Exceptional Wear Resistance: Hardness up to HRA 92-94, wear resistance 5-8 times that of bearing steel
• Excellent Temperature Resistance: Maintains stable performance in high-temperature environments up to 1380°C
• Ultra-High Mechanical Strength: Compressive strength ≥2000 MPa, flexural strength ≥380 MPa
• Low Friction Coefficient: Friction coefficient ≤0.15, with self-lubricating properties
• Outstanding Chemical Stability: Resistant to acid and alkali corrosion, with excellent oxidation resistance

Specifications Table

Manufacturing Process
Silicon carbide powder formulation → Spray granulation → Bidirectional pressing → Isostatic pressing → Reaction sintering → Precision machining → Inner/outer diameter grinding → Step surface grinding → Ultrasonic testing → Dimensional inspection → Product packaging

Usage Instructions

1. Ensure mating surfaces are clean during installation, and use specialized installation tools

2. Pay attention to the orientation of the step surface during assembly to ensure correct load-bearing surface

3. Maintain proper lubrication in working environments, recommend using high-temperature lubricants

4. Regularly check mating clearances and replace worn parts promptly

5. Avoid direct impact with hard materials to prevent brittle fracture

After-Sales Service
We provide an 18-month product quality guarantee period with professional technical team support for selection guidance and application support. Customer usage files are established for regular quality tracking. Emergency technical issues receive responses within 24 hours and solutions within 72 hours.

FAQ
Q: What is the main function of the stepped design?
A: Achieves axial positioning, disperses stress concentration, facilitates installation and fixation, and improves overall structural stability.

Q: What are the advantages compared to silicon nitride ceramics?
A: Higher thermal conductivity, better wear resistance, and more cost-effective.

Q: Can it be used in strong alkaline environments?
A: Silicon carbide has some corrosion susceptibility in strong alkaline environments; recommended for use in environments with pH <10.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.