Integrated Electrostatic Painting Line for Intelligent Production and Pollution Control with Advanced Technology

Equipment Description:

The paint spraying system is an integrated system covering paint delivery, atomization spraying, environmental control and exhaust gas treatment. The core goal is to improve the quality of spraying, reduce pollution emissions and realize intelligent production. The following is a modular analysis:
1. System architecture overview
A[Paint supply system] --> B[Spraying equipment]
B --> C[Paint spraying room environmental control]
C --> D[Exhaust gas treatment system]
D --> E[Intelligent monitoring center]
2. Key points of operation and maintenance specifications
1. Safety specifications
Explosion-proof area division implements GB/T3836.15-2024
Electrostatic grounding resistance ≤1Ω (tested every shift)
2. Intelligent maintenance
Predictive maintenance system (vibration analysis + thermal imaging monitoring)
Spare parts life warning (accurate to ±10 working hours)

Main structures and components:

1. Core structure and component description

1. Paint supply subsystem
Component technical characteristics 2025 technology upgrade points
Pressure tank group 316L stainless steel material, resistant to solvent corrosion Nano-coated inner wall anti-paint
Proportional mixer Servo motor drive, accuracy ±0.5% Support AI formula autonomous learning
Constant temperature paint pipeline Double-layer PTFE heating pipe (temperature control ±1℃) IoT leakage warning system
2. Spraying equipment
Electrostatic rotary cup: Speed ​​range: 10,000-60,000rpm (piezoelectric ceramic drive)
Shaping air closed-loop control (CFD simulation optimizes atomization angle)
Robot system: 6-axis linkage repeat positioning accuracy ±0.03mm
Integrated visual positioning (3D point cloud scanning accuracy 0.1mm)
3. Environmental control unit
# Intelligent control logic of environmental parameters
def env_control():
if VOC > 150ppm:
Start RTO incineration
Adjust air supply volume (+20%)
elif humidity < 40%RH:
Activate dehumidifier
Spraying robot slows down by 15%
4. Exhaust gas treatment module
‌Three-stage treatment process‌: dry pre-filtration (G9-grade metal filter)
RCO catalytic combustion (precious metal catalyst life ≥ 8000h)
Deep purification tower (biological enzyme decomposition technology)
‌Emission index‌: particulate matter ≤ 5mg/m³
Benzene ≤ 1mg/m³ (in line with the new national standard GB37822-2025)

III. Comparison of key technical parameters

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.