High-Performance Hanging Conveyor System For Small And Medium-Sized Lines 8-Station System Recommended

Equipment Description:

1. Equipment system architecture
A[Plastic spraying line] --> B(pre-treatment system)
A --> C(powder spraying system)
A --> D(curing system)
A --> E(material conveying system)
A --> F(intelligent control system)
2. Technical indicators
‌Coating quality‌:
Thickness uniformity: ±15μm (flat parts)
Glossiness: ≥85% (60° measurement angle)
Impact resistance: 50kg·cm (ASTM D2794)
‌Production efficiency‌:
Single line beat: 45-75 seconds/piece
Utilization rate: ≥92% (continuous production conditions)
3. Recommended matching:
Small and medium-sized lines: 8-station system is recommended (total length ≈50m)
Large-scale automated lines: Robot spraying unit (6-axis robot arm) + AGV logistics system integration solution
Note: Equipment selection needs to comprehensively consider product size (recommended maximum processing size 2.5m×1.2m), production capacity requirements and budget range

Main structures and components:

1. Core structure breakdown

1. Pre-treatment section

2. Spraying section
‌Core equipment group‌:
‌Electrostatic generator‌: 100kV high-frequency high-voltage power supply (±5% fluctuation rate)
‌Disc spray gun‌: Atomization diameter: Φ200-400mm adjustable
Powder output: 50-300g/min
Rotation speed: 15,000-30,000rpm
‌Powder supply center‌: Powder storage tank capacity: 200L×4 (fast color change configuration)
Fluidized bed gas pressure: 0.05-0.15MPa

3. Curing system
Technical parameters of gas heating furnace:
Project parameter range Effective size: 12m(L)×2.2m(W)×2m(H), Heating method: U-shaped radiation tube heat exchange structure Temperature control accuracy: ±3℃ (PID intelligent adjustment), Energy consumption index: ≤35m³ natural gas/ton workpiece.
2. Key functional components
1. Powder recovery device
Three-stage filtration system (cyclone + bag + HEPA)
Recovery efficiency: ≥95%
Exhaust volume: 8000-12000m³/h
2. Conveyor chain system
Type, load capacity, speed range, applicable scenarios
Ground rail chain, 50kg/m, 0.5-3m/min, small workpieces
Double chain conveyor, 200kg/m, 1-5m/min, standard cabinet
Pooling chain, 150kg/m, variable speed, multi-variety mixing
3. Intelligent control module
PLC control system (Siemens S7-1500 series)
Human-machine interface: 10.1-inch touch screen
Data acquisition: real-time monitoring of temperature/pressure/flow

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.