High-Performance Hanging Conveyor System For Vertical Coating Of Cold-Rolled Steel And Aluminum

Equipment Description:

1. System composition features

Vertical layout topology: [Loading area] →
▲
| Vertical lift (6m travel)
▼
[Pretreatment cabin] → [Electrostatic spray tower] → [Suspension curing furnace] → [Cooling chamber] → [Unloading manipulator]

2. Key performance parameters
1. Coating characteristics:
Thickness uniformity: ±10μm (better than horizontal equipment)
Edge coverage: ＞85% (R angle ≤1mm)
Curing efficiency: 40% faster than traditional furnace
2. Production indicators:
Tact time: 25-40 seconds/piece (depending on the complexity of the workpiece)
Color change time: 8-12 minutes (fully automatic cleaning program)
Utilization rate: ≥95% (continuous 24h operation)
3. Selection suggestion
Recommended configuration comparison table:
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Production requirements | Equipment height | Number of spray guns | Return on investment
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50,000 pieces/year | 18m | 16 blades | 2.3 years
100,000 pieces/year | 22m | 24 blades | 1.8 years
200,000 pieces/year | 25m | 32 blades | 1.5 years
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4.. Special adaptation requirements:
Workpiece size limit: Maximum 1.8m×0.8m×0.6m (L×W×H)
Need to match the workshop floor height (recommended ≥28m clearance)
Suitable material: cold-rolled steel plate/aluminum alloy (thickness 0.6-3mm)
This vertical structure is particularly suitable for:
Spraying of symmetrical parts such as automobile wheels/home appliance housings
Manufacturing of medical equipment with high cleanliness requirements
Intensive production in areas with tight land resources

Main structures and components:

1. Stereo pre-processing unit

2. Spray tower structure
Five-layer spray room configuration:
─────────────────────────────────
Layer | Spray gun type | Coverage area
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L1 | Rotary cup automatic gun × 4 | Bottom & edges
L2-L4 | Electrostatic disc gun × 12 | Facade body
L5 | Re-spraying robot arm × 2 | Complex curved surface
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▶ Equipped with negative pressure chamber (-50Pa) to ensure directional adsorption of powder
3. Suspension curing system
‌Dual-channel hot air furnace‌: Heating range: 8m (heating section) + 12m (insulation section)
Temperature control method: Multi-zone PID adjustment (180-220℃ adjustable)
Energy-saving design: waste heat recovery rate ≥ 65%
4. Material conveying system
‌Magnetic suspension conveyor chain‌: Positioning accuracy: ±0.5mm
Maximum load: 80kg/station
Anti-sway mechanism: Three-axis gyroscope stabilization system

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.