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| Categories | Highway Guardrail Forming Machine |
|---|---|
| Brand Name: | METALIGN |
| Model Number: | RDTC |
| Certification: | CE,ISO,etc |
| Place of Origin: | CHINA |
| MOQ: | 1 set |
| Price: | Based on customization. |
| Payment Terms: | L/C,T/T |
| Supply Ability: | 30 sets per month |
| Delivery Time: | 30 days |
| Packaging Details: | Industrial plastic film wrapping, secured with steel wire. |
| Product name: | Cold-Rolled Steel Roll Forming System with Magnetic Stacking for W Panels Production |
| Key words: | Highway guardrail/W panel/3-4mm thickness/Roll forming machine/Roll former |
| Profile: | Highway guardrail panel |
| Application: | Highway safety barriers / Roadside guardrails / Traffic safety / Heavy-duty infrastructure / Road safety |
| Material type: | Cold rolled steel/hot rolled steel |
| Material thickness: | 3-4mm |
| Production speed: | 15m/min |
| Main motor power: | 22Kw |
| Forming stations: | 18 |
| Driving system: | Gearbox driving system |
| Frame structure: | Cast iron stands |
| Shaft diameter: | 100mm |
| Machine condition: | Brand new |
| Shaft material: | #45 steel quenched 55-60℃ |
| Roller material: | High grade #45 steel , surface with hard chrome |
| Display language: | English/Spanish/Russian/French,etc, customizable |
| Control technique: | PLC+Touch Screen |
| Delivery time: | 30 days |
| Company Info. |
| Cangzhou Metalign Machinery Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
High Efficiency Hydraulic Punching Roll Former for Highway Guardrail W Panels
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This production line is designed for producing high-efficiency W panels for highway guardrails, targeting infrastructure and construction industries. It excels in processing thicker cold-rolled steel, featuring custom punching, precision cutting, and magnetic stacking systems for safer, faster production.
2. Profile Description
The W panel is made of cold-rolled steel, with a thickness of 3-4mm. The shape is a standardized guardrail design, widely used for highway and road safety. Its heavy-duty features ensure durability, and the efficient production process makes it ideal for large-scale infrastructure projects.
3. Production Process
5T Hydraulic Decoiler → Guide → Leveler → Hydraulic Punching → Hydraulic Pre-cut → Transmission Platform → Roll Former → Auto Stacking
The production line starts with decoiling the steel, followed by feeding it into an independent straightener for smoothing. After hydraulic punching and pre-cutting, the material passes through a transmission platform before the roll former shapes it. Finally, the magnetic stacking system safely collects and organizes the heavy panels.
4. Technical Parameters
| Machine | Analysis |
| 5T Hydraulic Decoiler | Helps feed steel coil into the line, providing consistent tension. |
| Shovel-type Guide | Assists in guiding thick steel, reducing handling difficulty. |
| Independent Straightener | Smooths steel before forming, separate from the forming machine. |
| Hydraulic Punch | High-efficiency punching with large molds, enabling faster output. |
| Four-column Hydraulic Punch | Provides robust punching power for thick materials, reducing wear. |
| Hydraulic Pre-cut | Cuts steel before forming, ensuring accuracy and neat edges. |
| Transmission Platform | Balances speed between cutting and forming stages, optimizing flow. |
| Roll Former | 18 stations, ensures precise shaping, uses gearbox for smooth operation. |
| Magnetic Stacking | Efficiently stacks heavy panels, using magnetic systems for safety. |
5. Key Focus
High Efficiency: Features high-speed production with specialized hydraulic punching and precision pre-cutting.
Heavy-Duty Handling: Suitable for thicker 3-4mm steel, ensuring safety and durability of guardrail panels.
Magnetic Stacking: Efficient stacking of heavy panels with a magnetic system, ensuring safe handling and high productivity.
6. Production Line Components
| Machine Name | Quantity |
| Decoiler | 1 set |
| Leveler | 1 set |
| Hydraulic Punch | 1 set |
| Hydraulic Pre-cut | 1 set |
| Transmission Platform | 1 set |
| Roll Former | 1 set |
| Magnetic Stacking | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
| Out Table | 2 sets |
7. Customization Options
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