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High Strength Corrosion Resistant Carbon Fiber Tubes : Custom Solutions For Drones , Medical Devices & High-End Sports Equipment

High Strength Corrosion Resistant Carbon Fiber Tubes : Custom Solutions For Drones , Medical Devices & High-End Sports Equipment

Carbon Fiber Tube Product Description

Product Overview

Carbon fiber tubes are high-performance composite materials engineered from carbon fiber reinforced polymer matrices through pultrusion or filament winding processes. These tubes combine ultra-lightweight construction (density: 1.5–1.65 g/cm³), exceptional strength (tensile strength up to 3000 MPa), and corrosion resistance. Widely used in aerospace, medical devices, and high-end sports equipment, they serve as ideal alternatives to traditional metal tubes.

Core Advantages

1.
Ultra-High Mechanical Performance
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  Strength: Tensile strength exceeds 3000 MPa, 5–12 times higher than aluminum and stainless steel.
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  Lightweight: Density as low as 1.5 g/cm³, reducing overall equipment weight by 20–30% (e.g., drones).
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  High Modulus: Elastic modulus ranges from 165–230 GPa, maintaining dimensional stability under extreme temperatures (-60°C to +150°C).
2.
Customizable Design
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  Shapes: Circular, square, rectangular, or irregular profiles (hexagonal, elliptical).
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  Sizes: Diameters from 3 mm to 400 mm; lengths up to 2 meters.
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  Surface Treatments: 3K twill/flat weaving, matte/gloss finishes, or custom patterns.
3.
Extreme Environment Adaptability
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  Corrosion Resistance: Immune to acids, alkalis, salt spray, and UV radiation (lifespan >15 years for medical applications).
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  X-Ray Transparency: No metal artifacts, ideal for CT scanner brackets and surgical tools.
4.
Rapid Prototyping & Production
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  Small-Batch Customization: Minimum order of 10 meters with ±0.1 mm dimensional tolerance.
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  Post-Processing: Drilling, threading, overmolding (PE/PVC), and complex assembly integration.

Applications

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Aerospace: Aircraft wing skeletons, satellite brackets (lightweight + high rigidity).
•
Industrial Machinery: Mechanical transmission shafts, hydraulic rods, etching machine rollers.
•
Medical Devices: External fixation devices, surgical instruments, rehabilitation equipment.
•
Sports Equipment: Golf clubs, ski poles, bicycle frames (shock absorption + weight reduction).
•
Drones/UAVs: Frame structures, gimbal supports (wind resistance + low center of gravity).

Application-Specific Metrics

Industry	Critical Parameters
Aerospace	Fatigue Life: >10⁷ cycles @ 80% UTS; Fatigue Threshold: 250 MPa
Medical Devices	Biocompatibility: ISO 10993 Certified; Non-Magnetic (MRI Safe)
Drone Construction	Payload Capacity: 20% weight reduction vs. aluminum; Vibration Damping: 30% improvement
Industrial Machinery	Fatigue Limit: 1200 MPa (10⁶ cycles); Wear Resistance: 10× higher than titanium

Installation & Maintenance

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Installation Guide:
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  Use carbon fiber-specific adhesives or titanium fasteners to avoid stress concentration.
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  For irregular tubes: Pre-align with positioning molds to ensure angular accuracy (error ≤0.5°).
•
Maintenance Tips:
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  Inspect connections annually; replace corroded fasteners immediately.
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  Clean with pH-neutral detergents; avoid abrasive tools.

Why Choose Our Carbon Fiber Tubes?

1.
Certifications: ISO 9001, CE, SGS-tested (tensile/compressive/fire resistance).
2.
Fast Delivery: Standard items in 7–15 days; custom orders within 30 days.
3.
Cost Efficiency: 30% lower pricing than imported alternatives; free samples and technical optimization.

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