Product descriptions

• 50-200 TPD Horizontal Waste Compaction Station: Efficient, Cost-Saving Sanitation Solution

  
  

  Designed for small-to-medium cities, county-level waste transfer stations, and large residential-industrial clusters in Belt and Road countries, this compaction station integrates reliable horizontal compression technology with cost-effective operation—addressing land scarcity, budget constraints, and operational simplicity for fast-growing regional hubs.

  
  

  Core Advantages

  • Adaptable Throughput: 50-120 TPD and 120-200 TPD models (serving 8,000-50,000 residents/medium industrial zones). "One machine + two bins" design reduces downtime by 35% vs. single-bin units.
  • Cost Efficiency: 3.5:1 compression ratio (0.95t/m³ density), cutting truck trips by 60% and unit processing costs by 20% vs. small-scale facilities.
  • Energy & Maintenance Savings: 12-18kW/h per cycle (15% lower than standard models) with 5-month maintenance intervals.
  • Quick ROI: 3-5 year payback period, ideal for municipal projects, property partnerships, and emerging market infrastructure.

  Working Principle

  1. Waste Loading: Via widened hopper or optional semi-automatic conveyor; anti-blockage plate ensures smooth flow of mixed waste.
  2. Horizontal Compression: Single (50-120 TPD) or dual synchronous rams (120-200 TPD) with adaptive pressure adjustment.
  3. Sealed Transfer: Compacted waste is pushed into alternating sealed bins for simultaneous loading/transfer; full bins load onto trucks in ≤90 seconds.
  4. Eco-Friendly Design: Sewage collected in closed tanks; spray deodorization system meets local environmental standards.

  System Configuration

  • Structure: 16Mn high-strength steel frame, operating temperature -5℃ to 45℃.
  • Hydraulic System: Industrial-grade, corrosion-resistant components for remote-area reliability.
  • Control System: Touchscreen PLC with real-time data, remote fault alerts, and simple operation.
  • Environmental Safety: Sewage collection, deodorization (≤75dB noise), multi-interlock protection, and ISO 14121 compliance.

  Ideal Applications

  
  

  Small-to-medium cities, county seats, suburban transfer hubs, large residential/commercial complexes, and industrial parks in Belt and Road countries (Cambodia, Laos, Kazakhstan, Kenya, etc.)—replacing outdated open sites or low-capacity compactors.

  
  

  Why Choose This Model?

  
  

  A top-selling mid-tier option for emerging markets, it balances efficiency and affordability. The dual-bin design ensures non-stop operation, while energy-saving features and extended maintenance intervals minimize costs. Built to withstand harsh climates with minimal technical expertise required, it delivers reliable performance and sustainable value for regional waste management.

  
  

  Product Specification

  
  

  Parameter	Details (50-120 TPD Sub-Model)	Details (120-200 TPD Sub-Model)
  Daily Processing Capacity	50-120 tons/day (2-shift operation)	120-200 tons/day (2-3 shift operation)
  Floor Space	20-25㎡ (space-saving for urban/suburban sites)	25-30㎡ (balanced layout for high throughput)
  Compression Ratio	3.3:1	3.5:1
  Waste Density	0.93t/m³	0.95t/m³
  Automation Level	PLC control + remote monitoring (65% labor reduction)	Intelligent PLC + basic IoT (70% labor reduction)
  Energy Consumption	≤12kW/h per cycle	≤18kW/h per cycle
  Transportation Cost Saving	55% (vs. non-compacted waste)	60% (vs. non-compacted waste)
  ROI Period	3-4 years	3.5-5 years
  Noise Level	≤75dB	≤74dB
  Frame Material	16Mn high-strength steel (10mm thickness)	16Mn high-strength steel (12mm thickness)
  Hydraulic System Pressure	25MPa	28MPa
  Storage Bin Configuration	Dual sealed bins (8-10m³ each)	Dual sealed bins (10-12m³ each)
  Compaction Cycle Time	≤4.5 minutes per batch	≤4 minutes per batch
  Maintenance Interval	5 months	5 months

  
  

  
  

  Product Overview

Founded in August 1999, Bioclean Machinery is a national high-tech enterprise specializing in the design, production, sales and service of sanitation equipment (sanitation-specific vehicles, garbage compression equipment, and sewage and odor treatment equipment etc.). It holds more than 30 invention patents and utility model patents. Bioclean possesses qualifications such as the production capacity of sanitation-specific modified vehicles. Boasting strong technical strength, it is a key high-tech enterprise under the National Torch Program, a provincial-level high-tech enterprise research and development center, and a postdoctoral workstation in Zhejiang Province. It serves as a core supplier for environmental protection product procurement by governments at all levels.

Bioclean Environmental takes “Promoting Ecological Civilization and Creating a Clean and Tidy Environment" as its mission. It is a intelligent sanitation service enterprise that provides IOM of projects such as garbage transfer station operation management, road cleaning, river regulation, and garbage transportation for urban and rural areas.      

It has obtained certifications for eight management systems, including quality, environment, occupational health and safety, energy management, social responsibility management, integrity management, information security management, and intellectual property management. It has also received five-star after-sales service certification, five-star cleaning and sanitation certification, ten-star garbage classification certification, and five-star brand certification.      

In recent years, through the introduction of PPP operation models such as TOT, BOT, and BOO, it has achieved rapid and steady development and has established branches in many cities across the country. It has a strong team for investment and management of sanitation projects, and its various services have been trusted by customers for a long time.