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| Categories | PP Strapping Band Production Line |
|---|---|
| MOQ: | 1set |
| Supply Ability: | 100sets |
| Delivery Time: | 60days |
| Packaging Details: | wooden box |
| Data Dimension: | Temperature |
| Data Characteristic: | Real‑time Display |
| Presentation Mode: | Graphical Interface |
| Management Function: | Status Monitoring & Traceability |
| Company Info. |
| Jiaxing Chuanqi Machinery Equipment Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
1.Product Introduction:
The transparency and digitization of the production process are the
cornerstones of refined management and quality traceability. This
production line PLC control system is equipped with powerful
real‑time data monitoring and display functions. On the central
touch screen, operators can monitor key parameters of the entire
line at a glance: real‑time temperatures of the extruder and each
heating zone, instant line speeds of the main drive and each
traction unit, the meterage count of every winding shaft, and
tension feedback values at critical stations. All data are
dynamically updated in the form of numbers, gauge dials, or trend
curves, keeping production status fully under control. This
provides immediate and accurate data support for process
optimization, efficiency analysis, and rapid fault troubleshooting.
2. Main Specifications:
Display Content: Four core parameters—Speed, Length (Meterage), Tension, and Temperature.
Data Characteristics: Real‑time, centralized, and visual.
Display Interface: High‑definition color touch screen supporting multi‑screen switching.
Management Value: Achieves production status visualization and supports data‑driven decision‑making and problem traceability.
3. Technical Parameters Table:
| Item | Parameter / Description |
|---|---|
| Data Display Types | Numeric values, bar graphs, analog gauges, real‑time trend curves |
| Key Monitoring Parameters | Extruder Zones 1‑7 temperature; Oven Zones 1‑4 temperature; Main drive, traction, and winding line speeds; Meterage counts 1‑4; Tension feedback from stretcher/traction units |
| Refresh Rate | ≤ 1 second, ensuring data real‑time performance |
| History Traceability | Key parameters (e.g., temperature) can retrieve short‑term historical curves (e.g., last 1 hour) |
| Alarm Integration | Data anomalies (e.g., over‑temperature, over‑speed) trigger alarms with highlighted prompts in corresponding data fields |
| Operational Convenience | Important parameters can be set on the main monitoring page for easy overview |
4. Q&A (Questions Customers May Ask):
Q: What can these real‑time data be used for?
A: Wide range of applications: 1) Process monitoring—ensuring
stable operation within set parameters; 2) Problem diagnosis—when
product quality fluctuates, quickly locating abnormal sections by
reviewing temperature and speed curves; 3) Efficiency
statistics—calculating shift or daily output through meterage data;
4) Preventive maintenance—monitoring indirect parameters such as
motor current to predict potential failures.
Q: How long can the data be stored? Can it be exported for analysis
reports?
A: The standard PLC internal memory primarily handles short‑term
buffering and real‑time display, and generally does not perform
long‑term mass data storage. If long‑term recording and data export
for report generation are required, an external data logger or
upper‑computer software is usually needed as an optional extension.
We can provide corresponding solutions based on your management
needs.
Q: Can operators quickly identify issues from so much data?
A: Yes, because the system is designed with alarm prioritization
and anomaly highlighting. For example, when a zone temperature
exceeds the limit, the temperature value turns red and flashes;
when the meterage reaches a preset value, a roll‑change prompt pops
up. Operators mainly need to check for alarm prompts and whether
key parameters remain within the set green normal range, without
having to interpret all specific values constantly.
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