Pneumatic Shaft Locking for Easy Loading & Unloading of Rolls

1. Product Introduction:
   The efficiency of roll changes on the winding machine directly impacts overall production efficiency and operational convenience. This automatic winding machine employs an advanced pneumatic shaft locking mechanism. When loading or unloading paper cores or finished rolls is needed, the operator simply presses a control button, and the locking mechanism instantly releases the winding shaft via air cylinder actuation; after installation, operating it again locks it firmly in place. This design摒弃了 traditional manual bolt tightening, significantly reducing operator labor intensity, shortening辅助 time for roll changes, and making the winding process more efficient, safe, and user-friendly.

2. Main Specifications:

• Locking Method: Pneumatically driven, button-controlled.

• Operational Target: Winding mandrels of the winding machine.

• Core Advantage: Fast, labor-saving, and safe roll change operation.

• User Value: Enhances operational convenience, reduces labor intensity, improves roll change efficiency.

3. Technical Parameter Table:

4. Customer Q&A:

• Q: Is the pneumatic locking force sufficient? Could slippage occur under high winding tension?

  • A: The force is precisely calculated and enough. The pneumatic locking mechanism uses a cylinder to push slant or cams, converting axial force into huge radial expansion force, creating extremely high static friction between the expansion sleeve and the paper core's inner wall. Its locking force far exceeds the maximum torsional force generated during winding, ensuring no slippage occurs under any normal winding tension.

• Q: If the factory has a sudden air supply failure, will an already locked shaft loosen?

  • A: It will not loosen accidentally. The pneumatic locking mechanism typically uses a fail-safe (energize/fill to release) design. This means the locked state is maintained by mechanical self-locking or springs; even without air pressure, the locking force remains, ensuring equipment and product safety. After air supply resumes, the release button must be actively operated to unlock.

• Q: Compared to manual bolts, is maintenance for this mechanism more complex?

  • A: Maintenance is not complex. The core moving part (cylinder) is a standard industrial component with high reliability and long life. Daily maintenance only requires ensuring the air source is clean and dry to prevent internal cylinder rust or jamming. Periodically check air hose connections for leaks. The efficiency gains and operational convenience it provides far outweigh the simple maintenance needs.

Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.

Vision: Committed to becoming the industry benchmark enterprise

Jiaxing Chuanqi has a variety of products: Paper strap production line, PP box strap production line, PET strap auto winder, PP box strap auto winder, composite strap auto winder, drip irrigation pipe auto winder, flexible pipe auto winder. Based on customer needs to develop and manufacture the corresponding automatic winding scheme. Fabric packaging machine, automatic assembly line and automatic palletizing equipment.

Jiaxing Chuanqi has always been adhering to the corporate ideals of "people-oriented, new win, to become far-reaching". Over the past sixteen years we exported to dozens of countries and regions such as the United States, Japan, Korea, Russia, Turkey, Italy, Spain, Mexico, Brazil, Saudi Arabia, Egypt, Indonesia, Malaysia, Thailand, Taiwan, and so on, and have been highly praised by the users.

The company always adhere to scientific and technological innovation to promote the development of enterprises, won the Zhejiang Province science and technology enterprises. Through the innovative way of combining independent innovation and cooperative development, a number of intellectual property rights have been obtained.

Corporate culture

Core values: Diligence, innovation, cooperation, integrity

Diligence: We never slack off in our pursuit of the best possible results for our clients

Innovation: With the heart of innovation, break the routine, have the courage to try, and constantly optimize themselves and keep pace with the times

Collaboration: We listen to our clients carefully, offer insights of this industry for them and build a two-way relationship with many highly qualified experts

Integrity: We must adhere to honesty and trustworthiness, being sincere, being hones, attach credibility as importance