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Aluminium Band Saw Blade Butt Welding Machine

Categories Capacitor Discharge Spot Welding Machine
Brand Name: XWH
Model Number: DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Certification: CE, RoHs
Place of Origin: China
MOQ: 1
Price: USD8000-USD12000
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 50 sets/month
Delivery Time: 30 working days
Packaging Details: Wooden Case
Product name: Bandsaw Butt Welding Machine
Application: Bandsaw Blade Flash Butt Welding Machine
Function: Band Saw Butt Welding Machine For 50Mm
Machine type: Butt Resistance Welding Machine
Keyword: Band Saw Blades Welding
Welding Material: Aluminum Galvanized Stainless Steel Cooper
Feature: Butt Welder Small Blade Butt Welding China
Warranty: 12 months Guarantee
After Warranty Service: Video technical support, Online support and Spare parts
After-sales Service Provided: Free spare parts, Field installation, commissioning and training
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Aluminium Band Saw Blade Butt Welding Machine

Aluminium Band Saw Blade Butt Welding Machine

Product Introduction:

The Bandsaw Butt Welding Machine not only meets the basic welding function, but also pays attention to operational safety and process adaptability. The equipment consists of a host frame, pneumatic transmission mechanism, welding controller, secondary circuit, welding transformer, etc., with a reasonable structure and stable operation. The human-computer interaction interface is simple and intuitive, making it easy to set parameters and monitor status. The welding area is equipped with a transparent protective cover, which can block splashing sparks without affecting the observation of the welding process. The device supports the docking of saw blades with different cross-sectional areas, and can stably weld various types of saw blades such as slaughter, woodworking, and metal cutting.


Features:

1. The host frame has excellent rigidity and long-term operation without deformation: The host frame is made of high-quality steel plate welding or integral casting structure, which has undergone strict aging treatment and stress relief technology, and has extremely high static rigidity and dynamic impact resistance. It can still maintain structural stability under high-frequency welding impact, ensuring long-lasting and reliable welding accuracy.

2. The pneumatic transmission mechanism is durable and reliable, suitable for high-intensity operations: well-known brands of cylinders, solenoid valves, and pneumatic accessories are selected, and key moving parts are treated with wear-resistant materials. The action life can reach over one million times, which can adapt to continuous and high-intensity production rhythms and reduce equipment downtime caused by aging pneumatic components.

3. Wear resistant design of welding electrodes and clamping components, extending replacement cycle: The electrodes are made of high conductivity and high wear resistant copper alloy materials, and the key contact surfaces of the clamping mechanism are hardened to have excellent wear and arc erosion resistance, maintaining good contact under frequent welding conditions and significantly extending the electrode replacement cycle.

4. Standardized layout of the water and gas circuit system, convenient for heat dissipation and maintenance: The internal water and gas circuit system of the equipment adopts a partitioned layout, and the cooling water circuit effectively cools down the heating components such as transformers, electrodes, and secondary circuits. The pipeline identification of the gas circuit system is clear and the connection is reliable, which facilitates daily inspection and regular maintenance, reducing maintenance difficulty.

5. Compact overall structure and high space utilization: The equipment undergoes structural optimization while ensuring complete functionality, occupying a small area for flexible layout in limited workshop space. At the same time, the center of gravity of the entire machine is low and the installation is stable, eliminating the need for complex foundation construction and reducing equipment entry and relocation costs.


Technical Parameters:

Item/ModelUnitDN-40DN-63D(T)N-80D(T)N-100D(T)N-125D(T)N-160D(T)N-200
Rated power At 50%KVA406380100125160200
Rated primary powerV380380380380380380380
Secondary VoltageV5.26.77.98.38.69.110.6
Rated frequencyHZ50/6050/6050/6050/6050/6050/6050/60
Max.Short Circuit CurrentKA14151618202834
Max. weld powerKVA6286170280300330410
ThroatMM500500630630630630630
Max.Froce at electrodesN600060001000010000100001200012000
Working strokeMM20203040405050
Cooling Water Consumpion 2.5barL/min668881010
Electrodes tlpMMΦ13*45Φ13*45Φ16*45Φ16*45Φ16*45Φ20*45Φ20*45
ArmsMMΦ50*150Φ50*150Φ80*220Φ80*220Φ80*220Φ80*220Φ80*220
Projection Clamping PlateMM125*125125*125200*200200*200200*200200*200200*200

Max.Welding Capaciry A3 steel

MM2.5+2.53+34+44.5+4.55+55+56+6

General Structures:

Detailed Images:

Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.

Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.

Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.


Scene Images:


Welding Test:

Welding Workpiece

Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm

Similar Products:
Wire/Rebar Butt Welding Machine
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.

T-type Butt Welding Bachine
The T-type butt welding machine consists of core components such as the main frame, clamping mechanism, forging mechanism, secondary circuit, welding transformer, welding controller, and water and gas circuit system. It is mainly used for T-type butt welding of steel wires and bars of different diameters. Through precise clamping and forging control, stable welding output, and intelligent parameter adjustment, it achieves reliable welding with firm joints and beautiful shapes.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.


Company Profile:
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