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| Categories | Highway Guardrail Forming Machine |
|---|---|
| Brand Name: | METALIGN |
| Model Number: | RDTC |
| Certification: | CE,ISO,etc |
| Place of Origin: | CHINA |
| MOQ: | 1 set |
| Price: | Based on customization. |
| Payment Terms: | L/C,T/T |
| Supply Ability: | 30 sets per month |
| Delivery Time: | 30 days |
| Packaging Details: | Industrial plastic film wrapping, secured with steel wire. |
| Product name: | Cold-Rolled Steel Guardrail Roll Forming Machine with Magnetic Stacking and Pre-Cutting |
| Key words: | W-shaped guardrail/Roll forming machine/High-speed production/18-station forming machine |
| Profile: | Highway guardrail panel |
| Application: | Road safety barriers / Highway guardrails / Vehicle impact barriers / Public road protection |
| Material type: | Cold rolled steel/hot rolled steel |
| Material thickness: | 3-4mm |
| Production speed: | 15m/min |
| Main motor power: | 22Kw |
| Forming stations: | 18 |
| Driving system: | Gearbox driving system |
| Frame structure: | Cast iron stands |
| Shaft diameter: | 100mm |
| Machine condition: | Brand new |
| Shaft material: | #45 steel quenched 55-60℃ |
| Roller material: | High grade #45 steel , surface with hard chrome |
| Display language: | English/Spanish/Russian/French,etc, customizable |
| Control technique: | PLC+Touch Screen |
| Delivery time: | 30 days |
| Company Info. |
| Cangzhou Metalign Machinery Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
High-Speed Roll Former for W-Shape Highway Guardrail Production with Hydraulic Punching
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This production line is tailored for producing high-strength W-shaped guardrails used in highway safety applications. It efficiently processes 3-4mm cold-rolled steel, incorporating advanced punching and forming technologies, and ensures a smooth end-to-end manufacturing process with magnetic stacking for easy handling.
2. Profile Description
The W-shaped guardrail is manufactured using cold-rolled steel with a thickness of 3-4mm. Its unique design ensures it offers enhanced protection for road users. The production line is highly efficient and can produce durable guardrails quickly, making it ideal for large-scale road safety projects.
3. Production Process
5T Hydraulic Decoiler → Guide → Leveler → Hydraulic Punching → Hydraulic Pre-cutting → Transmission Platform → Roll Former → Auto Stacking System
The steel coil is fed into the decoiler and guided into the straightener. After being punched and pre-cut, it moves to the roll former, which shapes the guardrail. The magnetic stacking system handles the finished panels, ensuring safe, efficient stacking.
4. Technical Parameters
| Machine | Analysis |
| 5T Hydraulic Decoiler | Feeds and unwinds heavy steel coils with controlled tension. |
| Shovel-type Guide | Ensures accurate feeding of thick steel into the forming machine. |
| Independent Straightener | Smooths the steel coil independently, ensuring proper thickness for forming. |
| Hydraulic Punch | Performs precise, high-power punching for faster, efficient production. |
| Four-column Hydraulic Punch | Ideal for heavy-duty punching, offering increased efficiency and reduced wear. |
| Hydraulic Pre-cut | Cuts the steel before shaping, ensuring consistent panel dimensions. |
| Transmission Platform | Coordinates the speed between cutting and forming, improving efficiency. |
| Roll Former | Shapes the steel with 18 forming stations, powered by a gearbox for smooth operation. |
| Magnetic Stacking | Safely handles and stacks heavy guardrails, boosting productivity and safety. |
5. Key Focus
Precision Punching: High-efficiency hydraulic punching with a four-column setup, designed for thicker steel.
Magnetic Stacking: The system uses magnets to stack heavy guardrails safely, increasing productivity.
Heavy-Duty Handling: Ideal for 3-4mm cold-rolled steel, ensuring durability and long-lasting performance.
6. Production Line Components
| Machine Name | Quantity |
| Decoiler | 1 set |
| Leveler | 1 set |
| Hydraulic Punch | 1 set |
| Hydraulic Pre-cut | 1 set |
| Transmission Platform | 1 set |
| Roll Former | 1 set |
| Auto Stacking | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
| Out Table | 2 sets |
7. Customization Options
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