Full Automatic Welding Machine For Band Saw Blade for sale

Categories	Capacitor Discharge Spot Welding Machine
Brand Name:	XWH
Model Number:	DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Certification:	CE, RoHs
Place of Origin:	China
MOQ:	1
Price:	USD8000-USD12000
Payment Terms:	L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:	50 sets/month
Delivery Time:	30 working days
Packaging Details:	Wooden Case
Product name:	Steel Strips Butt Welding Machine
Application:	New Flash Butt Welding Machines
Function:	Flash Butt Welding Machine Bimetal Blades
Machine type:	Resistance Butt Welder
Keyword:	Butt Flash Welding Machine
Welding Material:	Metal Aluminum Stainless Steel
Feature:	Strip Butt Welding Machine
Warranty:	12 months Guarantee
After Warranty Service:	Video technical support, Online support and Spare parts
After-sales Service Provided:	Free spare parts, Field installation, commissioning and training

Product Details
Company Profile

Full Automatic Welding Machine For Band Saw Blade

Full Automatic Welding Machine For Band Saw Blade

Product Introduction:

The product employs advanced flash butt welding technology, achieving high-quality welding of saw blades through the coordinated operation of core components such as the mainframe, pneumatic transmission mechanism, secondary circuit, welding transformer, and welding controller. The user-friendly human-machine interface design facilitates rapid operator mastery of the equipment. The transparent protective cover effectively prevents spark splatter during the welding process, enhancing on-site operational safety. The equipment supports butt welding of saw blades with varying cross-sectional areas, accommodating multiple saw blade specifications to meet welding requirements across diverse industries.

Features:

1. Transparent protective cover for physical isolation, effectively blocking sparks and splashes: The welding area is completely enclosed by high-strength transparent protective cover around and at the top, made of high temperature and impact resistant polycarbonate material, which effectively blocks high temperature sparks and metal splashes during flash welding, preventing burns and fire hazards.

2. Electrical safety interlocking to eliminate the risk of misoperation: The protective cover and control system are electrically interlocked. When the protective cover is not closed or accidentally opened, the equipment automatically cuts off the welding output and prohibits starting, ensuring that welding operations are only carried out with adequate protection, fundamentally avoiding operators from being exposed to hazardous areas.

3. Pneumatic system safety protection to ensure reliable clamping: The pneumatic system is equipped with an air pressure detection switch and a low pressure alarm device. When the air pressure is lower than the set value, the equipment automatically alarms and prohibits the start of the welding program to prevent the workpiece from loosening or forging failure due to insufficient clamping force, ensuring the safety and controllability of the welding process.

4. Overload and overheat protection mechanism to extend equipment life: Welding transformers and controllers have built-in overload and overheat protection functions. When the current or temperature exceeds the safety threshold, the output is automatically cut off to avoid electrical component burnout caused by long-term overload, and to protect operators from the impact of secondary accidents.

5. Reasonable separation between manual loading and unloading area and welding area: The equipment structure design physically isolates the manual loading and unloading station from the welding core area. Operators should keep their hands away from the welding area when loading and unloading saw blades. Combined with protective covers and safety interlocks, multiple protective barriers are formed to significantly reduce safety risks during the operation process.

Technical Parameters:

Item/Model	Unit	DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated power At 50%	KVA	40	63	80	100	125	160	200
Rated primary power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max.Short Circuit Current	KA	14	15	16	18	20	28	34
Max. weld power	KVA	62	86	170	280	300	330	410
Throat	MM	500	500	630	630	630	630	630
Max.Froce at electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working stroke	MM	20	20	30	40	40	50	50
Cooling Water Consumpion 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes tlp	MM	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	MM	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	MM	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max.Welding Capaciry A3 steel	MM	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

General Structures:

Detailed Images:

Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.

Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.

Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

Scene Images:

Welding Test:

Welding Workpiece

Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick

Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick

Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick

Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm

Similar Products:

Wire/Rebar Butt Welding Machine

The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.

T-type Butt Welding Bachine

The T-type butt welding machine consists of core components such as the main frame, clamping mechanism, forging mechanism, secondary circuit, welding transformer, welding controller, and water and gas circuit system. It is mainly used for T-type butt welding of steel wires and bars of different diameters. Through precise clamping and forging control, stable welding output, and intelligent parameter adjustment, it achieves reliable welding with firm joints and beautiful shapes.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

Company Profile:

Full Automatic Welding Machine For Band Saw Blade

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